Remove/Install Rear Door Power Window - AR72.12-P-1810LFS
Model 222
with code Z07 (B7 armoring on special protection version)
with code Z13 (Left rear power window with special protection)
with code Z14 (Right rear power window with special protection)
MODIFICATION NOTES
| 06.11.2015 | New operation steps added | Operation steps 10, 11, 12, 17, 19, 20, 21, 22, 28, 34, 35 and 36 | |
| 06.11.2015 | Operation steps changed | Operation steps 13, 15, 16 and 32 | |
| 06.11.2015 | Basic data changed | Operation step 29 | |
| 13.11.2015 | New graphic added | Graphic P72.12-3140-09 |
Shown on right rear door
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Remove | |||
| 1 | Remove door module from left and right rear doors | AR72.12-P-0103LFS | |
| 2 | Fit hydraulic fluid reservoir to rear door | ||
| 3 | Connect hydraulic unit to power window (1) | ||
| 4 | Connect CAN box (as control unit replacement) or control unit with power window operating unit to power window (1) | ||
| 5 | Open side window approx. 5 mm | ||
| 6 | Mark window at least 5 mm and not more than 7 mm from top edge | ||
| 7 | Completely close side window on left or right rear door and secure with clamping pliers so it cannot drop down | Fig 2 | |
| 8 | Unscrew nuts (3) | ||
| 9 | Lower power window (1) but ensure that nuts (4) are still accessible | ||
| 10 | Unscrew nuts (4) | ||
| 11 | Release pressure in pressure reservoir for hydraulic power window in rear door | AR72.12-P-1810-06LFS | |
Otherwise, the couplings of the hydraulic lines can no longer be connected. |
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| 12 | Disconnect couplings of hydraulic lines by pressing spring clips apart | ||
| 13 | Remove rear bracket (towards C-pillar) for power window (1) | ||
| 14 | Remove power window (1) with front bracket (towards B-pillar) | ||
| 15 | With a suitable support, additionally secure side window from below so it cannot drop down | ||
| Install | |||
| 16 | Remove support for side window | ||
| 17 | Install power window (1) with front bracket (towards B-pillar) | ||
| 18 | Install rear bracket (towards C-pillar) for power window (1) | ||
| 19 | Replace screw plug for hydraulic fluid reservoir with a bleed screw | When replacing power window (1). | |
Otherwise, leaks and system failure may occur. |
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| 20 | Fit hydraulic fluid reservoir to rear door | ||
| 21 | Fit hydraulic unit to rear door, and connect | ||
| 22 | Connect CAN box (as control unit replacement) or control unit with power window operating unit to power window (1) | ||
| 23 | Move power window (1) up to side window | ||
| 24 | Carefully lift power window (1) until power window (1) makes contact with bottom edge of side window | ||
| 25 | Fit nuts (4) and screw on carefully until arrow marking (A) is reached | Toward the inside there should be distance of 5 mm between the power window and the door liner and at least 3 mm between the window and door paneling (armor plate). Otherwise the power window (1) may be damaged. |
|
| 26 | Center power window (1) in relation to side window (see arrows B and C) | Center power window (1) in relation to side window. Otherwise the window guides may be damaged. |
|
| 27 | Fit nuts (3) | ||
| 28 | Tighten nuts (4) | *BA72.12-P-1008-01S | |
| 29 | Spray nuts (4) and threads with preserving wax | ||
| Wax for engine compartment (400 ml spray can) | *BR00.45-Z-1018-05A | ||
| 30 | Tighten nuts (3) | *BA72.12-P-1013-01S | |
| 31 | Remove clamping pliers | Fig 2 | |
| Check | |||
| 32 | Check catches on power window (1) | Catches should mesh. Otherwise the power window (1) must be readjusted. |
|
| 33 | Carefully move power window (1) in and out of rear door | Power window (1) must not come into contact with window guides. Otherwise the window guide may be damaged. Side window may only protrude 5 mm into top of door frame. Otherwise damage may occur. Leave clearance of approx. 2 mm between power window (1) and brackets for power window (1). Otherwise damage may occur. Leave clearance of approx. 1 mm between power window (1) and rear armor plate. Otherwise damage may occur. |
|
| 34 | Check that ball joints for bracket of power window (1) are correctly seated | Ball joints should not come into contact with power window (1). Otherwise noise may occur. |
|
| 35 | Check function of microswitch for side window roller blind | Model 222 with code 297 (Electric roller sun blind in left and right rear door) with code Z07 (B7 armoring on special protection version) with code Z13 (Left rear power window with special protection) with code Z14 (Right rear power window with special protection) |
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| 36 | Release pressure in pressure reservoir for hydraulic power window in rear door | AR72.10-P-1800-06LFS | |
The pressure reservoir for the hydraulic power window in the rear door must be relieved of pressure. Otherwise, the couplings of the hydraulic lines can no longer be connected. |
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| 37 | Remove hydraulic fluid reservoir and hydraulic unit from rear door | ||
| Install | |||
| 38 | Remove door module from left or right rear door | AR72.12-P-0103LFS |
REAR DOOR
| Number | Designation | MODEL 222 with CODE Z07 | |
|---|---|---|---|
| BA72.12-P-1008-01S | Nut to window lifter | Nm | 100 |
REAR DOOR
| Number | Designation | MODEL 222 with CODE Z07 | |
|---|---|---|---|
| BA72.12-P-1013-01S | Nut, side window to window lifter | Nm | 23 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1018-05A | Wax for engine compartment (400 ml spray can) | A 000 986 33 70 10 |