Remove/Install Rear Panoramic Glass Roof - AR77.21-P-0600LF
Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)
MODIFICATION NOTES
| 23.04.2018 | Notes on removal/installation of bonded panoramic roof elements added. |
Shown on model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL)
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Topical note | Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | |
| Topical note | Notes on MAGIC SKY CONTROL | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
AH77.00-P-0001-01A |
| Remove | |||
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| 1 | Lower side window of driver's door. | The side window of the driver door should remain open during the curing time. An air accumulation can otherwise arise when the door is closed that presses the fixed element (1) outwards. |
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| 2 | Determine gap dimension (A) between sliding sunroof (2) and rear panoramic roof (1.1) and note down. | Fig 1 | |
| 3 | Remove left and right drip rail. | AR88.80-P-4000LF | |
| 4 | Move sliding sunroof (2) to tilt position. | ||
| 5 | Disconnect ground line from battery. | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| AR54.10-P-0003LF | |||
| 6 | Remove antenna. | AR82.70-P-8951LF | |
| 7 | Remove rear roller sunblind (3). | AR77.21-P-0201LF | |
| 8 | Remove electrical wiring harnesses (5) from fixed element (1). | ||
| 9 | Release and disconnect electrical connector (6). | ||
| 10 | Remove electrical wiring harness (7) from right side roof frame. | ||
| 11 | Release and disconnect electrical connectors (28, 29). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 12 | Mask off plugs of electrical connectors (28, 29 with warning labels. | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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Mask off electrical connectors (28, 29) with Otherwise unintentional contact can occur. |
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| Warning label | Fig 3 | ||
| Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded components | Wear cut-proof gloves and safety glasses. Always interrupt air or current supply when changing the cutting blade. | AS58.00-Z-0001-01A | |
| 13 | Saw off an approx. 1 cm wide strip at rear edge of rear trim (8). | Saw carefully. Otherwise the upper seal on the rear window (9) can be damaged and the rear window (9) must be replaced. Otherwise the paneling on the rear roof frame can be damaged. |
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| 14 | Guide cutting wire (18) between both adhesive beads (10, 11) from one vehicle side to the other. | ||
| 15 | Cover adjacent paint surfaces in cutting area with protective covers. | Fig 4 | |
| 16 | Cut through adhesive bead (10) with cutting wire (18). | ||
| 17 | Pierce adhesive bead (11) from outside to inside with pull-in device (12), as shown, at rear right corner of fixed element (1) and guide through cutting wire (18). | ||
| 18 | Cut through adhesive bead (11) in rear cutting area (C) using cutting wire (18). | ||
| 19 | Cut through adhesive bead (11) in side cutting areas (D) using cutting wire (18) and lift fixed element (1) using a long wedge (13) while cutting. | ||
| Fig 2 | |||
| 20 | Cover seal (14) and sliding sunroof (2) with a suitable cover (15). | ||
| 21 | Cut through adhesive bead (11) in front cutting area (E) using cutting wire (18). | ||
| 22 | Remove protective covers. | ||
| 23 | Attach cup suction tools to outside of fixed element (1). | ||
| 24 | Remove fixed element (1) from body with aid of helper. | ||
| Install | |||
| 25 | Fully close sliding sunroof (2) via emergency actuation. | ||
| 26 | Release catch hooks (3.1) on left and right side of rear roller sunblind (3) via pressing in and push both roller sunblind bearings (3.2) in guide rails (4) toward rear until catch hooks (3.1) engage in rear cutouts (arrow F). | ||
| 27 | Attach rear roller sunblind (3) with guide rails (4) to fixed element (1). | AR77.21-P-0201LF | |
| 28 | Prepare fixed element (1) for installation. | AR77.21-P-0800-02LF | |
| 29 | Prepare body flange for installation of fixed element (1). | AR77.21-P-0800-05LF | |
| 30 | Apply adhesive material for fixed element (1). | AR77.21-P-0800-03LF | |
| 000 588 00 72 00 Sealing and corrosion protection gun | WS97.00-P-0001B | ||
| 31 | With aid of helper, mount fixed element (1) on body, align with determined gap dimension (A). | ||
| Fig 1 | |||
| 32 | Tighten screws (17) on left and right side of rear roller sunblind (3). | Do not change position of fixed element (1). Gap dimension (A) and thus alignment between side roof panelings will otherwise change. |
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| 33 | Load fixed element (1) with area-measured weights. | To load fixed element (1), only use area-measured weights, e.g. sandbags. Fixed element (1) can otherwise be damaged. |
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| 34 | Install new rear trim (8). | AR77.21-P-0751LF | |
| 35 | Remove warning labels from plugs of electrical connectors (28, 29). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 36 | Connect electrical connectors (28, 29). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 37 | Install electrical wiring harness (7) at side roof frame. | ||
| 38 | Connect electrical connector (6). | ||
| 39 | Install electrical wiring harnesses (5) in vehicle interior at fixed element (1). | ||
| 40 | Connect ground line to battery. | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| AR54.10-P-0003LF | |||
| 41 | Push rear roller sun blind (3) at both roller bearings (3.2) into guide rails (4) toward front to stop. | ||
| 42 | Install antenna. | AR82.70-P-8951LF | |
| 43 | Install left and right drip rail. | AR88.80-P-4000LF | |
| 44 | Remove cup suction tools. | ||
| 45 | Remove weights for loading fixed element (1). | ||
| 46 | Raise side window of driver's door. | ||
| Clean | |||
| 47 | Clean working area. |