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Home >> Mercedes Benz >> 2018 >> GLS63 AMG >> Repair and Diagnosis >> Suspension >> Front Suspension >> Suspension - 166 Chassis 1 Of 2 >> Testing & Repair >> Remove/Install Air Suspension Compressor - AR32.22-P-2001GZ

Remove/Install Air Suspension Compressor - AR32.22-P-2001GZ

Model 164, 166, 292 

with code 489 (AIRMATIC Dual Control/semi-active air suspension) 

Shown on model 164 

Fig 1: Airmatic/Air Suspension Compressor Components Location - Model 166 With Code 489 (Shown On Model 164)
G14135899Courtesy of MERCEDES-BENZ USA
  Notes on AIRmatic   AH32.22-P-1000-02GZ 
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmission range (min. 2 m)    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
2 Lift vehicle on vehicle lift   AR00.60-P-1000GZ
3 Remove front section of fender liner in right front fender Model 164
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
AR88.10-P-1310GZ
    Model 166, 292
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
AR88.10-P-1310GQ
4 Undo clamp (1) and detach air intake hose (2) Model 164
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
 
5 Detach electrical connections (3)    
6 Unscrew pressure line (4) from AIRmatic compressor (6) TORQUE SPECIFICATION Pressure line, air suspension to compressor *BA32.22-P-1003-03B 
    SPECIAL TOOL Socket wrench bit Fig 2
    SPECIAL TOOL Knife Fig 3
7 Seal pressure line (4) and AIRmatic compressor (6) using stop plugs SPECIAL TOOL Record plug Fig 4
8 Unscrew nuts (5) and remove AIRmatic compressor (6) TORQUE SPECIFICATION Nut, compressor to bracket *BA32.22-P-1002-03B 
9 Undo clamp (1) and detach air intake hose (2) Model 166, 292
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
 
10 Replace AIRmatic relay    
REFER TO BASIC KNOWLEDGE   Model 166
as of model year 2016
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 292
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
GF54.15-P-1256-36GN
REFER TO BASIC KNOWLEDGE   Model 166
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
GF54.15-P-1257-03GR
REFER TO MAINTENANCE   Model 164
up to model year 2008
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
GF54.15-P-1257-02GZ
REFER TO MAINTENANCE   Model 164.1
as of model year 2009
with code 489 (AIRMATIC Dual Control/semi-active air suspension)/Year Model 08 model refinement package Model 164.8
as of model year 2009
with code 489 (AIRMATIC Dual Control/semi-active air suspension)/Year Model 08
GF54.15-P-1257-02GM
11 Install in the reverse order    
INSPECT Check     
12 Check elastomer bearings of AIRmatic compressor unit (A9/1) Check condition and correct seating

replace if necessary
 
13 Check pressure line (4) and pressure line connections for damage and leaktightness   AR32.22-P-8100GZ 
AIR SUSPENSION

Number Designation Model 164.1/8 with code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 166
BA32.22-P-1002-03B Nut, compressor to bracket Nm 3 3
AIR SUSPENSION

Number Designation Model 292
BA32.22-P-1002-03B Nut, compressor to bracket Nm 3
AIR SUSPENSION

Number Designation Model 164.1/8 with code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 166
BA32.22-P-1003-03B Pressure line, air suspension to compressor Nm 3, 5 3, 5
AIR SUSPENSION

Number Designation Model 292
BA32.22-P-1003-03B Pressure line, air suspension to compressor Nm 3, 5
Fig 2: Identifying Socket Wrench Bit (211 589 00 09 00)
G09980729Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA