Completely Replace A And B-Pillar With Longitudinal Member - Ar63.20-P-1120GQX
Model 166.8
Fig 1: Outer Side Body, Inner Side Body, Side Body Reinforcement, Roof Frame And Outer Side Member Component Locations (Model 166.8)
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
| 3 | Equip straightening bench with module members, cross members and straightening tool set | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K . | ||
| 4 | Place vehicle on straightening bench and fasten | ||
| 5 | Completely remove A and B-pillar with longitudinal member | AR63.20-P-1120-01GQX . | |
Round wire brush Body jig saw Spot weld milling machine Heat gun Wet and dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| 6 | Completely prepare A and B-pillar with longitudinal member | 1 | AR63.20-P-1120-02GQX . |
Round wire brush Body jig saw |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Install | |||
| 7 | Set up side portal frame with portal straightening set | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K . | ||
| 8 | Completely install A and B-pillar with longitudinal member | AR63.20-P-1120-03GQX . | |
| 000 588 02 84 00 Welder | Blind rivet tool Spot welder Manual temporary fastener 6.35 mm Round wire brush Wet and dry vacuum cleaner |
WS60.00-P-0022K . | |
| Blind rivet with polygrip countersunk head 6.4 X14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN) | *BR00.45-Z-1002-13A . | ||
| Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A . | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A . | ||
| 9 | Remove side portal frame with portal straightening set | ||
| 10 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| 11 | Clean repair area | ||
| 12 | Remove welding protection blankets | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A . | |
| 13 | Prime repair area with primer filler | Use only primer filler approved by Daimler AG. | |
| 14 | Seal seam following repairs | AR97.10-P-4000GQ . | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A . | |
| 15 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG. | |
| 16 | Add cavity preserving agent | AR97.20-P-1500GQ . | |
| 17 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1002-13A | Blind rivet with polygrip countersunk head 6.4X14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN) | A 003 990 86 97 05 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |