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Home >> Mercedes Benz >> 2018 >> GLS550 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End & Fire Wall - 166 Chassis >> Testing & Repair >> Partially Install Upper Front Longitudinal Member - Ar62.20-P-1287-03GQ

Partially Install Upper Front Longitudinal Member - Ar62.20-P-1287-03GQ

Model 166, 292 

  1. Install front upper longitudinal member (1) and front bottom longitudinal member (2), fit and fix in place.
  2. Drill Ø 6.7 mm rivet holes in upper front longitudinal member (1) and lower front longitudinal member (2) (areas D1 , D2 , D3 , E, F1 , F2 and G).
  3. Countersink rivet holes (area D2 ).
  4. Remove front upper longitudinal member (1) and front bottom longitudinal member (2).
  5. Deburr rivet holes on both sides.
  6. Coat insides of riveted joints with zinc dust paint.

    Shown on model 166.0 

    G11969690Courtesy of MERCEDES-BENZ USA
  7. Install front upper longitudinal member (1) and front bottom longitudinal member (2), fit and fix in place.
  8. Rivet upper front longitudinal member (1) with Polygrip 0 6.4 x 14 countersunk heat rivet (area H2 ).
  9. Rivet front upper longitudinal member (1) and front bottom longitudinal member (2) with Polygrip Ø 6.4 x 14 flat/round head rivet (areas H1 , H3 , K1 , K2 and K3 ).
  10. Upper front longitudinal member (1) and lower front longitudinal member (2) rp POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas I1 , J1 , J2 and J3 ).
  11. Clean weld joints.
  12. Remove shavings and drill chips.

    Shown on model 166.0 

    G11969691Courtesy of MERCEDES-BENZ USA