Partially Replace Outer Side Longitudinal Member - AR63.30-P-1050GQ
MODEL 166, 292
Shown on model 166.0
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-P-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove all detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
| 3 |
Equip straightening bench with module members, cross members and straightening tool set 000 588 01 23 00 Body straightening system |
WS60.00-P-0023K | |
| 4 | Risk of death
caused by vehicle slipping or toppling off of the lifting platform. Place vehicle on straightening bench and fasten |
Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A |
| 5 | Remove outer side longitudinal member (1) | Round wire brush Spot weld milling machine Drill bits and milling cutters for high-strength steels Body jig saw Wet/dry vacuum cleaner |
AR63.30-P-1050-01EW |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| 6 | Prepare outer side longitudinal member (1) for installation | Round wire brush Body jig saw Wet/dry vacuum cleaner |
AR63.30-P-1050-02EW |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| 7 | Fit outer side longitudinal member (1), fix in place and install | AR63.30-P-1050-03EW | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| WS60.00-P-0021K | |||
| WS60.00-P-0022K | |||
Blind rivet tool Manual temporary fastener 6.35 mm Hand drill Wet/dry vacuum cleaner Tools for disassembly/assembly Blind rivet 6.5 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) |
*BR00.45-Z-1012-13A | ||
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 8 | Release vehicle from straightening bench and remove straightening bench | ||
| 9 | Clean welds and sheet metal flanges | Round wire brush |
|
| 10 | Remove fire-resistant welding blankets | ||
| 11 | Clean repair area | Wet/dry vacuum cleaner |
|
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Prime repair area using primer filler Notes on paintwork repairs |
Use only primer filler approved by Daimler AG. | AH98.00-P-9408-02A |
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| 13 | Seal seam following repairs | AR97.10-P-4000GQ | |
| Notes on sprayable joint sealant | AH97.10-P-0002-01A | ||
| Notes on seam seal | AH97.10-P-0002-02A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 14 | Paint repair areas and adjacent surfaces Notes on paintwork repairs |
Use only primer filler approved by Daimler AG. | AH98.00-P-9408-02A |
| 15 | Add cavity preserving agent | AR97.20-P-1500GQ | |
| 16 | Install detachable parts in area to be repaired | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |