Separate D-Pillar - Ar63.20-P-2000-01LWG

Model 253.9 

Model 293 

The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.

1. Mark separating point on D-pillar (1) and cut (area A).

   Do not cut too deeply.

   Otherwise the components below can be damaged and weakened.

   Dimensions: 

   a = approx. 80 mm

2. Expose spot welds on D-pillar (1) and cut out (areas B and C).

   Cut out spot weld through two panel thicknesses (area C).

   Shown on model 253.9 

   Fig 1: D-Pillar Removal Cut Lines And Measurement Locations

   Courtesy of MERCEDES-BENZ USA
3. Expose spot welds on D-pillar (1) and cut out (areas D).
4. Remove D-pillar (1).

   Shown on model 253.9 

   Courtesy of MERCEDES-BENZ USA

5. Sand down mating surfaces to bare metal in cross-hatched areas.

   Sand down spot weld flanges to bare metal on both sides.

6. Remove grinding dust and drill chips.
7. Apply zinc dust paint to insides of spot weld flanges onto connecting flanges that are no longer accessible after installing side roof paneling.

   Shown on model 253.9 

Courtesy of MERCEDES-BENZ USA