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Install D-Pillar - Ar63.20-P-2000-03LWX

Model 253.3 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  1. Install D-pillar (1), fit and fix in place.
  2. Drill rivet holes on D-pillar (1) with Ø 6, 7 mm bit (areas A und B).

    IMPORTANT Drill rivet holes from inside through present holes in D-pillar (1) (area A).

  3. Remove D-pillar (1).
  4. Deburr rivet holes on outer rear longitudinal member (1) and body on both sides.
  5. Remove drilling chips.
  6. Coat insides of riveted joints with zinc dust paint.
    G12824139Courtesy of MERCEDES-BENZ USA
    G12824140Courtesy of MERCEDES-BENZ USA
  7. Install D-pillar (1) and fix in place.
  8. Rivet D-pillar (1) with Ø 6.4x12 rivet (area C).

    IMPORTANT Clamping range 1.35 to 2.05 mm

  9. D-pillar (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas D).
  10. D-pillar (1) SHIELDED GAS SEAM WELD (areas E).

    IMPORTANT Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion.

  11. Grind inert gas weld on D-pillar (1) down flat (area E).

    IMPORTANT Grind down flat only on beaded areas and contact areas of rear fender.

  12. Clean weld joints that are no longer accessible after rear fender is installed, and coat with zinc dust paint.
G12824141Courtesy of MERCEDES-BENZ USA