Preparing D-Pillar For Installation - Ar63.20-P-2000-02LWG

Model 253.9 

Model 293 

The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.

1. Mark separating point on D-pillar (1) and cut (area A).

   Transfer separating point from vehicle.

2. Expose spot weld on D-pillar (1) and cut out from inside (area B).
3. Expose spot welds on D-pillar (1) and drill with Ø 6, 5 mm bit (area C).
4. Remove section from D-pillar (1).

   Shown on model 253.9 

   Fig 1: Outer D-Pillar Panel Installation Preparation Cut Line Locations (Model 253.9 & 293)

   Courtesy of MERCEDES-BENZ USA
5. Grind mating surfaces on D-pillar (1) down to bare metal in crosshatched areas.

   Sand down spot weld flanges to bare metal on both sides.

6. Remove grinding dust.
7. Apply zinc dust paint to insides of spot weld flanges. onto connecting flanges that are no longer accessible after installing side roof paneling.

   Shown on model 253.9 

Courtesy of MERCEDES-BENZ USA