LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2018 >> GLA45 AMG >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic & Mechanical System - 156 Chassis >> Testing & Repair >> Remove/install master brake cylinder - AR42.10-P-0300NKB

Remove/install master brake cylinder - AR42.10-P-0300NKB

MODEL 117, 156, 176, 242, 246 

Shown on MODEL 246 

Fig 1: Master Brake Cylinder Remove/Install Components - Shown On Model 246
G10251101Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  due to fan starting unexpectedly Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes. AS20.40-Z-0001-01A
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Notes on externally invisible brake fluid loss   AH42.10-P-9406-02V
REMOVINGINSTALLING Remove/install     
1 Eliminate vacuum in BAS brake booster (A77) IMPORTANT To do this, press the brake pedal several times with the engine switched off.  
2 Remove brake fluid reservoir   AR42.10-P-0301NKB 
3 Detach air intake pipe between air filter housing and engine air intake duct on turbocharger ENGINE 651 in MODEL 176, 246  
4 Unclip electrical line (4) from master brake cylinder (1) IMPORTANT Observe routing of electrical line (4).
INSTALLATION IMPORTANT Replace clip.
 
5 Identify brake lines (2) at the corresponding connections    
6 Detach brake lines (2) on master brake cylinder (1) INSTALLATION IMPORTANT Observe marking of the brake lines (2).
IMPORTANT Seal line connections.
 
TORQUE SPECIFICATION Retaining screw, brake line to master brake cylinder *BA42.10-P-1003-04L 
SPECIAL TOOL Box wrench bit Fig 2
SPECIAL TOOL Record plug Figure
7 Unscrew nuts (3) from BAS brake booster (A7/7) TORQUE SPECIFICATION Nut, master brake cylinder to brake unit *BA42.10-P-1001-05G 
8 Take out master brake cylinder (1) NOTES Do not tilt master brake cylinder (1). Pull out master brake cylinder (1) directly forwards from the BAS brake booster (A7/7).
Otherwise the push rod will be pressed out of its axial position.
NOTES Collect brake fluid which runs out with an absorbent rag.
Otherwise damage can occur to the vehicle paint.
INSTALLATION IMPORTANT Replace seal between BAS brake booster (A7/7) and master brake cylinder (1).
 
9 Install in the reverse order    
10 Bleed brake system   AR42.10-P-0010NKB 
INSPECT Check     
11 Check brake system for leaks   AR42.10-P-0100-01V
12 Carry out brake test on the test stand    
REFER TO MAINTENANCE AP42.00-P-4290BA 
MASTER BRAKE CYLINDER

Number Designation MODEL 117 MODEL 156
BA42.10-P-1001-05G Nut, master brake cylinder to brake unit Nm 23 23
MASTER BRAKE CYLINDER

Number Designation MODEL 242 MODEL 176, 246
BA42.10-P-1001-05G Nut, master brake cylinder to brake unit Nm 23 23
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 117 MODEL 156
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø4.75 Nm 18 18
Ø6 Nm 18 18
Ø8 Nm 24 24
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 176 MODEL 242
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø4.75 Nm 18 18
Ø6 Nm 18 18
Ø8 Nm 24 24
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 246
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø4.75 Nm 18
Ø6 Nm 18
Ø8 Nm 24
Fig 2: Identifying Box Wrench Bit (000 589 75 03 00)
G07274453Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA