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Home >> Mercedes Benz >> 2018 >> G550 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 463 Chassis >> Testing & Repair >> Remove/Install Drive Flange At Drive Pinion >> Remove/Install Rear Axle Drive Flange At Drive Pinion - AR35.30-P-0472GW

Remove/Install Rear Axle Drive Flange At Drive Pinion - AR35.30-P-0472GW

MODEL 463 as of model year 2013/facelift 2012 

Fig 1: Rear Axle Drive Flange At Pinion Components Location - Model 463 As Of Model Year 2013/Facelift 2012
G13668235Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Lift/jack up vehicle   AR00.60-P-1000G
2 Detach propeller shaft from drive flange (1) IMPORTANT Mark position of propeller shaft relative to drive flange (1). Tie up propeller shaft to one side of the frame.  
    SPECIAL TOOL Tool Kit Fig 3
3 Remove rear wheels   AP40.10-P-4050G
MEASURING Measure     
4 Measure and note friction torque IMPORTANT Each time the drive flange (1) is removed, the friction torque of the complete axle (without wheels) should be measured. The brake must be released for this.  
    SPECIAL TOOL Tool Kit Fig 3
    SPECIAL TOOL Torque Meter Fig 4
5 Unlock and remove collar nut (2) SPECIAL TOOL Retainer Wrench Fig 5
    SPECIAL TOOL Retainer Wrench Fig 5
6 Pull off drive flange (1) IMPORTANT Mark the drive flange (1) relative to the drive pinion.  
    NOTES Under no circumstances should the drive flange (1) be removed with the aid of heavy hammer blows. This will damage the bearings.  
    SPECIAL TOOL Puller Fig 2
INSPECT Checking     
7 Check drive flange (1) for damage and score marks, replace if necessary    
INSTALLING Install     
8 Install drive flange (1) IMPORTANT Pay attention to identification applied.  
9 Install new collar nut (2) and tighten until the friction torque noted previously is reached NOTES The friction torque must never be adjusted by turning back the collar nut (2). If the collar nut (2) is overtightened the compression ring will be compressed excessively and then has to be replaced.  
    ↓  
    Remove/install drive pinion. AR35.30-P-0458GW 
    IMPORTANT By alternately tightening the collar nut (2) and measuring the friction torque, gradually approach the friction torque noted and measured previously. The new friction torque to be adjusted should be 0.5 Nm above this.  
    SPECIAL TOOL Tool Kit Fig 3
    SPECIAL TOOL Retainer Wrench Fig 5
10 Check smooth operation of drive flange (1) and adjust if necessary   AR35.30-P-4671GW 
11 Secure collar nut (2) IMPORTANT Shear off the locking collar of the collar nut (2) and bend in to the base of the groove. The locking tab must contact the left flank of the locking groove.  
12 Fit rear wheels   AP40.10-P-4050G
13 Mount propeller shaft on drive flange (1) IMPORTANT Replace self-locking nuts. Observe marked position of propeller shaft relative to drive flange (1).  
    TORQUE SPECIFICATION Bolt, propeller shaft to drive flange *BA41.10-P-1003-01B 
    SPECIAL TOOL Tool Kit Fig 3
PROPELLER SHAFT

Number Designation Model 463
BA41.10-P-1003-01B Bolt, propeller shaft to drive flange Nm 35
Fig 2: Identifying Puller (460 589 02 33 00)
G13668236Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Tool Kit (000 589 10 99 00)
G13668237Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Torque Meter (001 589 49 21 00)
G13668238Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Retainer Wrench (460 589 01 31 00)
G13668239Courtesy of MERCEDES-BENZ USA