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Home >> Mercedes Benz >> 2018 >> G550 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 463 Chassis >> Testing & Repair >> Remove/Install Drive Flange At Drive Pinion >> Remove/Install Rear Axle Drive Flange At Drive Pinion - AR35.30-P-0472F

Remove/Install Rear Axle Drive Flange At Drive Pinion - AR35.30-P-0472F

Model 460 

Model 461 (except 461. 331) 

Model 463 (except 463.270/271) up to model year 2013 

G13668230Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Detach propeller shaft from drive flange (1) IMPORTANT Mark position of propeller shaft relative to drive flange (1). Tie up propeller shaft to one side of the frame.  
    SPECIAL TOOL Tool kit Fig 3
2 Remove rear wheels    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050G
3 Measure and note friction torque IMPORTANT Each time the drive flange (1) is removed, the friction torque of the complete axle (without wheels) should be measured. The brake must be released for this.  
    SPECIAL TOOL Tool kit Fig 3
    SPECIAL TOOL Torque meter Fig 2
4 Unlock and remove collar nut (2) SPECIAL TOOL Retainer wrench Fig 4
    SPECIAL TOOL Tool kit Fig 3
5 Detach drive flange (1) NOTES Under no circumstances should the drive flange (1) be removed with the aid of heavy hammer blows.
This is because this will damage the bearings.
 
    IMPORTANT Mark the drive flange (1) relative to the drive pinion.  
    SPECIAL TOOL Puller Fig 1
INSPECT Check     
6 Check drive flange (1) for damage and score marks, replace if necessary    
INSTALLING Install     
7 Install drive flange (1) IMPORTANT Pay attention to identification applied.  
8 Install new collar nut (2) and tighten until the friction torque noted previously is reached Remove/install drive pinion AR35.30-P-0458F 
    NOTES The friction torque must never be adjusted by turning back the collar nut (2).
If the collar nut (2) is overtightened, the compression ring will be compressed excessively and then has to be replaced.
IMPORTANT By alternately tightening the collar nut (2) and measuring the friction torque, gradually approach the friction torque noted and measured previously. The new friction torque to be adjusted should be 0.5 Nm above this.
 
    SPECIAL TOOL Tool kit Fig 3
    SPECIAL TOOL Retainer wrench Fig 4
9 Check smooth operation of drive flange (1) and adjust if necessary   AR35.30-P-4671F 
10 Secure collar nut (2) IMPORTANT Shear off the locking collar of the collar nut (2) and bend in to the base of the groove. The locking tab must contact the left flank of the locking groove.  
11 Fit rear wheels    
REFER TO MAINTENANCE     AP40.10-P-4050G
12 Mount propeller shaft on drive flange (1) IMPORTANT Install new self-locking nuts. Observe marked position of propeller shaft relative to drive flange (1).  
    TORQUE SPECIFICATION Bolt, propeller shaft to drive flange *BA41.10-P-1003-01B 
    SPECIAL TOOL Tool kit Fig 3
PROPELLER SHAFT

Number Designation Model 460 Model 461
BA41.10-P-1003-01B Bolt, propeller shaft to drive flange Nm 35 35
PROPELLER SHAFT

Number Designation Model 463 up to model year 2019 Model 463 as of model year 2019
BA41.10-P-1003-01B Bolt, propeller shaft to drive flange Nm 35 -
Fig 1: Identifying Puller (460 589 02 33 00)
G13668231Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Torque Meter (001 589 49 21 00)
G13668232Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Tool Kit (000 589 10 99 00)
G13668233Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Retainer Wrench (460 589 01 31 00)
G13668234Courtesy of MERCEDES-BENZ USA