LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2018 >> G550 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 463 Chassis >> Testing & Repair >> Remove/Install And Adjusting Differential Lock Shift Cylinder >> Remove/Install And Adjusting Rear Differential Lock Shift Cylinder - AR35.40-P-9131GW

Remove/Install And Adjusting Rear Differential Lock Shift Cylinder - AR35.40-P-9131GW

Model 463 (except 463.270/271) 

as of model year 2013 up to model year 2019 

Fig 1: Rear Differential Lock Shift Cylinder Components Location - Model 463 (Except 463.270/271) Up To Model Year 2019
G13668367REMOVINGSPECIAL TOOLINSTALLINGIMPORTANTTORQUE SPECIFICATIONIMPORTANTTORQUE SPECIFICATIONCourtesy of MERCEDES-BENZ USA
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Detach hydraulic line (4) from shift cylinder for differential lock (3)    
2 Seal exposed connections with plugs SPECIAL TOOL Record plug Fig 2
3 Unscrew union nut (5) and disconnect electrical connector on pressure switch (2)    
4 Mark installation position of shift cylinder for differential lock (3) relative to axle tube Only perform when the shift cylinder for the differential lock (3) or parts of the differential lock are not replaced.  
5 Remove bolts and remove shift cylinder for differential lock (3)    
INSTALLING Install     
6 Set mounting bore (6) for shift sleeve in the center of the opening in the axle tube    
7.1 Position shift cylinder for differential lock (3) in previously-marked installation position on axle tube and tighten bolts Only perform if the old shift cylinder for the differential lock (3) is to be used again and none of the differential lock parts were replaced.  
    IMPORTANT The seal (1) must be replaced.  
    TORQUE SPECIFICATION Bolt, shift cylinder to axle tube *BA35.40-P-1001-01A 
7.2 Install and adjust shift cylinder for the differential lock (3) Only perform when the shift cylinder for the differential lock (3) or parts of the differential lock were replaced.  
    Model 463 (except 463.270/271) as of model year 2013 up to model year 2019 AR35.40-P-9131-02GW 
    IMPORTANT The seal (1) must be replaced.  
    TORQUE SPECIFICATION Bolt, shift cylinder to axle tube *BA35.40-P-1001-01A 
8 Plug electrical connection onto pressure switch (2) and tighten union nut (5)    
9 Install hydraulic line (4)    
10 Bleed hydraulic system on differential lock Model 463 (except 463.270/271) as of model year 2013 up to model year 2019 AR33.40-P-0701GW
DIFFERENTIAL LOCK SHIFT CYLINDER

Number Designation Model 460, 461 Model 463 up to model year 2019 Model 463 as of model year 2019
BA35.40-P-1001-01A Bolt, shift cylinder to axle tube Nm 25 -
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13668368Courtesy of MERCEDES-BENZ USA