LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2018 >> G550 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 463 Chassis >> Testing & Repair >> Drain/Fill Rear Axle Gear Oil - AR35.31-P-0523XGA

Drain/Fill Rear Axle Gear Oil - AR35.31-P-0523XGA

Model 463 with engine 176, 177 

as of model year 2019 

Model 463 with engine 264 

as of model year 2019 

G13668356Courtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Drain off     
1 Lift vehicle with vehicle lift.   AR00.60-P-1006A
2 Clean area surrounding drain screw (2) and stop plug (3). Assembly cleaner *BR00.45-Z-1028-04A 
3 Position suitable receptacle under the drain screw (2).    
4 Remove stop plug (3). IMPORTANT The stop plug (3) replaces the oil filler screw.  
5 Remove drain screw (2) and drain rear axle differential oil.    
CLEANING Clean     
6 Use cleaning spray to clean threaded hole of drain screw (2) in rear axle differential (1). Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
  Fill     
7 Apply a drop of sealant to lower third of thread of new drain screw (2). IMPORTANT Install new drain screw (2).  
    Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
8 Screw in new drain screw (2) and tighten.    
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
    TORQUE SPECIFICATION Drain screw at rear axle housing *BA35.30-P-1001-02A 
9 Add rear axle differential oil using hand pump to rear axle differential (1). FLUID SPECIFICATION Model 463.210 with engine 264 as of model year 2019 Model 463.260/261 with engine 176 as of model year 2019 Model 463.276/277 with engine 177 as of model year 2019  
    Hypoid gear oil *BF35.10-P-1001-01A 
    SPECIAL TOOL Hand pump Fig 1
10 Insert stop plug (3). IMPORTANT Replace stop plug (3).  
11 Check rear axle differential (1) for leak tightness.    
  Notes on evaluating leakages   AH00.00-N-0011-01A
12 Lower vehicle with vehicle lift.   AR00.60-P-1006A
REAR AXLE DRIVE

Number Designation Model 463 as of model year 2019
BA35.30-P-1001-02A Drain screw at rear axle housing Stage 1 Nm 60
Stage 2 ∠° 90
REAR AXLE

Number Designation Model 463.210 Model 463.260/261/276/27 7/349
BF35.10-P-1001-01A Hypoid gear oil Filling capacity Liter 1, 5 1, 8
- BB00.40-P-0235A BB00.40-P-0235A
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G13668357Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71