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Home >> Mercedes Benz >> 2018 >> G550 >> Repair and Diagnosis >> Accessories & Equipment >> Accessories Control Systems >> Electrical System - Body - 463 Chassis (2 Of 3) >> Testing & Repair >> Remove/Install Front Headlamp Unit - AR82.10-P-4733XG

Remove/Install Front Headlamp Unit - AR82.10-P-4733XG

Model 463 

as of model year 2019 

Fig 1: Front Headlamp Unit Components Location - Model 463 As Of Model Year 2019
G13669739Courtesy of MERCEDES-BENZ USA
G13669740Courtesy of MERCEDES-BENZ USA

Shown on right front lamp unit (E2) 

G13669741Courtesy of MERCEDES-BENZ USA

Shown on right front lamp unit (E2) 

  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Perform commissioning of left front lamp unit (E1) or right front lamp unit (E2).    
REFER TO SELF-DIAGNOSTIC SYSTEMS   IMPORTANT Only when replacing left front lamp unit (E1) or right front lamp unit (E2). AD00.00-P-2000-04B
2 Switch off ignition and store transmitter key outside of transmitter range (at least 2 m).    
3 Remove radiator grille.   AR88.00-P-2115XG
4 Remove screws (2) at left front lamp unit (E1) or right front lamp unit (E2).    
5 Disconnect electrical connector (1) at left front lamp unit (E1) or right front lamp unit (E2).    
6 Remove left front lamp unit (E1) or right front lamp unit (E2).    
7 Remove LED matrix control unit of left front lamp unit (E1) or right front lamp unit (E2). Model 463
as of model year 2019
with code L57 (IHC Light)
IMPORTANT Only when replacing left front lamp unit (E1) or right front lamp unit (E2).
AR82.10-P-2025XG 
8 Remove headlamp control unit of left front lamp unit (E1) or right front lamp unit (E2). IMPORTANT Only when replacing left front lamp unit (E1) or right front lamp unit (E2). AR82.10-P-4660XG 
  Preparation     
9 Remove screw elements (2.1) on left or right of vehicle. IMPORTANT Replace screw elements (2.1).  
10 Screw in new screw elements completely finger-tight and loosen approx. 180 0.    
INSTALLING Install     
11 Install headlamp control unit of left front lamp unit (E1) or right front lamp unit (E2). IMPORTANT Only when replacing left front lamp unit (E1) or right front lamp unit (E2). AR82.10-P-4660XG 
12 Install LED matrix control unit of left front lamp unit (E1) or right front lamp unit (E2). Model 463
as of model year 2019
with code L57 (IHC Light)
IMPORTANT Only when replacing left front lamp unit (E1) or right front lamp unit (E2).
AR82.10-P-2025XG 
13 Position support (3.1), as shown in picture, on left or right of vehicle. IMPORTANT The support (3.1) prevents the left front lamp unit (E1) or right front lamp unit (E2) tilting during subsequent installation.
IMPORTANT The support (3.1) must lie flat on the carrier.
SPECIAL TOOL Positioning device
Fig 2
14 Insert left front lamp unit (E1) or right front lamp unit (E2) into positioning device (3.2). SPECIAL TOOL Positioning device Fig 2
15 Position clamping devices (arrows) of positioning device (3.2) on left front lamp unit (E1) or right front lamp unit (E2) and tighten knurled nuts. SPECIAL TOOL Positioning device Fig 2
16 Position positioning device (3.2) together with left front lamp unit (E1) or with right front lamp unit (E2) on vehicle and align. NOTES
The positioning device (3.2) must be positioned flush to the body.
Otherwise, the correct installation position of the left front lamp unit (E1) or the right front lamp unit (E2) is not guaranteed.
IMPORTANT Correct seating of support (3.1) if necessary.
SPECIAL TOOL Positioning device
Fig 2
17 Insert and tighten screws (2). NOTES
Tighten screws (2) using a screwdriver and a screw-in torque of approx. 700 rpm.
If the screw-in torque deviates, the correct end position of the screw element (2.1) being unscrewed is not guaranteed.
IMPORTANT When screwing in the screws (2), the screw elements (2.1) unscrew contrarily.
In this way, the correct installation position of left front lamp unit (E1) or the right front lamp unit (E2) is defined.
 
18 Loosen clamping devices (arrows) and remove positioning device (3.2). SPECIAL TOOL Positioning device Fig 2
19 Remove support (3.1) on left or right of vehicle. IMPORTANT Install any previously removed retaining clips and lines.
SPECIAL TOOL Positioning device
Fig 2
20 Check whether the screw elements (2.1) have unscrewed from the mounts. If the screw elements (2.1) have not unscrewed,

repeat installation of the left front lamp unit (E1) or right front lamp unit (E2).
 
21 Connect electrical connector (1) to left front lamp unit (E1) or right front lamp unit (E2).    
22 Install radiator grille (1).   AR88.00-P-2115XG
INSPECT Check     
23 Check and correct the headlamp adjustment.    
REFER TO MAINTENANCE     AP82.10-P-8260GA 
Fig 2: Identifying Positioning Device (463 589 04 23 00)
G13669742Courtesy of MERCEDES-BENZ USA