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Remove/Install Fuel Differential Pressure Sensor - AR07.04-P-0025MNE

Engine 276.8 in model 213, 238 

with code 598 (Gasoline particulate filter (OPF) with sensor system) 

MODIFICATION NOTES

11.02.2019 Method description revised. Operation steps 3 to 9.  
Fig 1: Fuel Differential Pressure Sensor Components Location - Engine 276.8 In Model 213 With Code 598
G13744421WARNINGCAUTIONREMOVINGINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONINSTALLATION IMPORTANTSPECIAL TOOLREFER TO SELF-DIAGNOSTIC SYSTEMSREFER TO SELF-DIAGNOSTIC SYSTEMSWARNINGCourtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses.
Use the extraction system. Move people out of the hazard area.
AS49.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).    
2 Remove center exhaust system.   AR49.10-P-7283MNF
3 Unclip temperature sensor upstream of gasoline particulate filter (B163/4) from retaining clip (1).    
4 Disconnect electrical connection (2).    
5 Unscrew nuts (3) at heat shield (4).    
6 Remove heat shield (4) with gasoline particulate filter differential pressure sensor (B163/3) downwards.    
7 Disconnect electrical connector (5). When replacing gasoline particulate filter differential pressure sensor (B163/3).  
8 Unscrew nuts (6). When replacing gasoline particulate filter differential pressure sensor (B163/3).
TORQUE SPECIFICATION Engine 276.8 in model 213 with code 598 (Gasoline particulate filter (OPF) with sensor system) Nut, differential pressure sensor to bracket
*BA49.10-P-1013-02G 
    TORQUE SPECIFICATION Engine 276.8 in model 238 with code 598 (Gasoline particulate filter (OPF) with sensor system) Nut, differential pressure sensor to bracket *BA49.10-P-1013-021 
9 Remove click clamps (7) at pressure hoses. When replacing gasoline particulate filter differential pressure sensor (B163/3).
INSTALLATION IMPORTANT Install new click clamps (7).
Position click clamps (7) in original installation position.
SPECIAL TOOL Pliers for click clamps
Fig 2
10 Install in the reverse order.    
11 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 276.8 in model 213
with code 598 (Gasoline particulate filter
(OPF) with sensor system)
AD00.00-P-2000-04B
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 276.8 in model 238
with code 598 (Gasoline particulate filter
(OPF) with sensor system)
AD00.00-P-2000-06LWO
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform engine test run and check exhaust system in terms of leak tightness.    
EXHAUST SYSTEM

Number Designation Model 213 with engine 276
BA49.10-P-1013-02G Nut, differential pressure sensor to bracket Nm 8
EXHAUST SYSTEM

Number Designation Model 238 with engine 276
BA49.10-P-1013-021 Nut, differential pressure sensor to bracket Nm 8
Fig 2: Identifying Pliers For Click Clamps (171 589 00 37 00)
G11133214Courtesy of MERCEDES-BENZ USA