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Home >> Mercedes Benz >> 2018 >> E300 Base >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Electrical System - Engine - 213 Chassis 1 Of 2 >> Testing & Repair >> Remove/Install Starter >> (Remove/Install Starter - AR15.30-P-7100OGW)

(Remove/Install Starter - AR15.30-P-7100OGW)

Model 213 with engine 642 

except code M005 (4MATIC) 

G13770824Courtesy of MERCEDES-BENZ USA
G13770825Courtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line from battery Notes on battery   AR54.10-P-0003LW
AH54.10-P-0001-01A
2 Remove center and rear section of lower engine compartment paneling   AR61.20-P-1105LWE
3 Unscrew screw/bolt from bracket (5) TORQUE SPECIFICATION M6 *BA00.10-P-1002-01A 
4 Place bracket (5) with connected lines to one side    
5 Remove contact protection at circuit 30 electric line (3)    
6 Remove circuit 30 electric line (3) TORQUE SPECIFICATION Nut, connection for circuit 30 *BA15.30-P-1001-01N 
7 Remove circuit 50 electric line (2) TORQUE SPECIFICATION Nut, connection for circuit 50 *BA15.30-P-1002-01N 
8 Remove screw/bolts (4) TORQUE SPECIFICATION Screw/bolt, starter to cylinder crankcase *BA15.30-P-1003-01N 
9 Remove starter (1) downwards.    
INSPECT Check     
10 Check pinion of starter (1) for wear and damage When reusing the starter (1).
In case of a complaint

Replace starter (1).
 
11 Remove charge air cooler and place to one side with coolant lines attached   AR09.41-P-6817OGW
12 Turn engine at center bolt of the crankshaft and check starter ring gear on flywheel/drive plate for damage When replacing the starter (M1)
IMPORTANT To do this rotate crankshaft in direction of engine rotation.
SPECIAL TOOL Socket wrench bit In case of a complaint

Replace flywheel/drive plate.
Fig 1
      AR03.30-P-8001OGW
13 Install in the reverse order    
INSPECT Check     
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING
14
Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.
Perform an engine test run, checking for proper operation of starter (1)
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
HEADLESS SCREWS: BOLTS AND NUTS, COARSE-PITCH THREAD

Number Designation Model all (4xWD, CAR, smart)
BA00.10-P-1002-01A M6 8.8 Galvanized Nm 9
Phosphated Nm 9
10.9 Galvanized Nm 13
Phosphated Nm 12
12.9 Galvanized Nm 16
Phosphated Nm 14
STARTER

Number Designation Engine 642
BA15.30-P-1001-01N Nut, connection for circuit 30 Nm 14
STARTER

Number Designation Engine 642
BA15.30-P-1002-01N Nut, connection for circuit 50 Nm 6
STARTER

Number Designation Engine 642
BA15.30-P-1003-01N Screw/bolt, starter to cylinder crankcase Nm 40
Fig 1: Identifying Socket Wrench Bit (001 589 65 09 00)
G13770826Courtesy of MERCEDES-BENZ USA