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Remove/Install Wide Open Throttle Vent Line - AR01.20-P-0020MRD

Engine 274.9 in model 213 

except code 494 (US version) 

except code 945 (China Stage 6 exhaust treatment) 

Engine 274.9 in model 238 

except code 945 (China Stage 6 exhaust treatment) 

Shown on engine 274.9 in model 213 (except 213.050) 

Fig 1: (Wide Open) Throttle Vent Line / Purge Lines Components Location - Engine 274.9 in model 213 (Except Code 494 Or 945)
G13743534Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  due to fan starting unexpectedly Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes. AS20.40-Z-0001-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove upper engine cover INSTALLATION IMPORTANT : Only install top engine cover after the leak test.  
2 Remove engine air intake duct upstream of air filter    
3 Remove full load vent line (1) from heating element (2)    
4 Unscrew bolt (8) TORQUE SPECIFICATION M6 X 1 *BA00.10-P-1002-04A 
5 Unclip partial load vent line and vacuum line from wide open throttle crankcase vent line (1)    
6 Remove screws/bolts (5) TORQUE SPECIFICATION Screw, bleed line/bleed valve to coolant thermostat *BA01.20-P-1008-01R 
7 Release and disconnect purge lines (6, 7) on bleed valve and seal with suitable stop plugs SPECIAL TOOL Record plug Fig 2
8 Remove center and rear lower engine compartment paneling INSTALLATION IMPORTANT : Only install center and rear lower rear engine compartment paneling again after leak test. AR61.20-P-1105LWE
9 Cut open and remove heat-shrinkable tube of connection piece (4) INSTALLATION IMPORTANT : Replace heat-shrinkable tube of the connection piece (4).  
10 Split and remove connection piece (4) with a suitable tool at predetermined fracture point INSTALLATION IMPORTANT : Replace connection piece (4) and sealing rings.  
11 Remove wide open throttle vent line (1) from oil separator (3) and remove upwards    
12 Install in the reverse order    
INSPECT Check     
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Carry out an engine test run, checking the engine for proper operation and leak-tightness    
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6 X 1 Nm 9 13
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER, CAMSHAFT HOUSING

Number Designation Engine 274
BA01.20-P-1008-01R Screw, bleed line/bleed valve to coolant thermostat Nm 8
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA