Remove/Install Right Rear Muffler - AR49.10-P-4825MND
Engine 276.8 in model 213, 238
Shown on model 213
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove | |||
| 1 |
Support rear muffler (2) 000 588 11 62 00 Major assembly mount |
WS01.00-P-0092B | |
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 2.1 | Disconnect rear muffler (2) to connecting point (t) of rear muffler (2) to rear muffler (1) | If there is no clamp installed. | |
| 2.2 | Remove rear muffler (2) at clamp from rear muffler (1) | If there is a clamp installed. | |
| 3 | Remove rear muffler (2) from elastomer bearing (4) | ||
| 4 |
Drain off and remove rear muffler (2) 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | |
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 5 | Remove combustion and corrosion residue in the repair area | ||
| 6 | Deburr and clean cut edges at connecting point (t) | If there is no clamp installed. | |
| 7 | Check elastomer bearing (4) for damage | If the elastomer bearing (4) is damaged ↓ Replace elastomer bearing (4). |
|
| 8 | Check the holder of the rear muffler (2) for damage | In case of damage to the holder ↓ Replace holder. |
|
| Install | |||
| 9 |
Position rear muffler (2) and new clamp and support 000 588 11 62 00 Major assembly mount |
WS01.00-P-0092B | |
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 10 | Fasten elastomer bearing (4) on rear muffler (2) | ||
| 11 | Fasten rear muffler (2) at rear muffler (1) with a new clamp | *BA49.10-P-1004-02G | |
| *BA49.10-P-1004-02I | |||
| 12 |
Remove support plate and assembly mount 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | |
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 13 | Perform an engine test run and check exhaust system for leaktightness |
EXHAUST SYSTEM
| Number | Designation | Model 213 with engine 276 | |
|---|---|---|---|
| BA49.10-P-1004-02G | Clamp between rear muffler | Nm | 22 |
EXHAUST SYSTEM
| Number | Designation | Model 238 with engine 276 | |
|---|---|---|---|
| BA49.10-P-1004-02I | Clamp between rear muffler | Nm | 22 |