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Home >> Mercedes Benz >> 2018 >> E300 Base >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System - 213 Chassis 1 Of 2 >> Testing & Repair >> Remove/Install Left Rear Muffler >> Remove/Install Left Rear Muffler - AR49.10-P-4824MND

Remove/Install Left Rear Muffler - AR49.10-P-4824MND

Engine 276.8 in model 213, 238 

Shown on model 213 

Fig 1: Left Rear Muffler Components Location - Engine 276.8 In Model 213
G13746660Courtesy of MERCEDES-BENZ USA

Shown on model 238 

G13746661Courtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Release and disconnect electrical connection (6) at valve (5) Engine 276.853 in model 213  
2
REFER TO SPECIAL TOOLS
Support rear muffler (1)
000 588 11 62 00 Major assembly mount
  WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
3 Disconnect rear muffler (1) at connecting points (t) If no clamps are installed.  
4 Detach rear muffler (1) at clamp from rear muffler (2) If there is a clamp installed.  
5 Detach rear muffler (1) at clamp (22) from center exhaust system Engine 276.8 in model 238  
6 Remove rear muffler (1) from elastomer bearing (3)    
7
REFER TO SPECIAL TOOLS
Drain off and remove rear muffler (1)
000 588 11 62 00 Major assembly mount
  WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
8 Remove combustion and corrosion residue at separating points    
9 Deburr cutting edges on the connecting points and clean If there was no clamp present.  
10 Check elastomer bearings (3) for damage If the elastomer bearing (3) is damaged

Replace elastomer bearing (3).
 
11 Check the holder of the rear muffler (1) for damage In case of damage to the holder

Replace holder.
 
12 Replace sealing ring of connecting point Engine 276.8 in model 238  
INSTALLING Install     
13 Position clamp on center exhaust systems If there was no clamp installed.  
14
REFER TO SPECIAL TOOLS
Position rear muffler (1) and support
000 588 11 62 00 Major assembly mount
  WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
15 Detach elastomer bearing (3) on rear muffler (1)    
16 Fasten rear muffler (1) at center exhaust system with new clamp (22) Engine 276.8 in model 238  
TORQUE SPECIFICATION Clamp, front exhaust system to rear muffler *BA49.10-P-1003-02I 
17 Fasten rear muffler (1) at center exhaust system with new clamp Engine 276.8 in model 213  
TORQUE SPECIFICATION Clamp, front exhaust system to rear muffler *BA49.10-P-1003-02G 
18 Mount rear muffler (1) with new clamp on rear muffler (2) TORQUE SPECIFICATION Engine 276.8 in model 213Clamp between rear muffler *BA49.10-P-1004-02G 
TORQUE SPECIFICATION Engine 276 in model 238Clamp between rear muffler *BA49.10-P-1004-02I 
19 Release and disconnect electrical connection (6) on valve (5) Engine 276.853 in model 213  
Risk of accident  from vehicle starting off by itself when engine running. Risk of injury 
(bruises and burns) resulting from working on the engine while it is being started or when it is running.
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
20 Perform an engine test run and check exhaust system for leaktightness    
EXHAUST SYSTEM

Number Designation Model 213 with engine 276
BA49.10-P-1003-02G Clamp, front exhaust system to rear muffler Nm 22
EXHAUST SYSTEM

Number Designation Model 238 with engine 276
BA49.10-P-1003-02I Clamp, front exhaust system to rear muffler Nm 22
EXHAUST SYSTEM

Number Designation Model 213 with engine 276
BA49.10-P-1004-02G Clamp between rear muffler Nm 22
EXHAUST SYSTEM

Number Designation Model 238 with engine 276
BA49.10-P-1004-02I Clamp between rear muffler Nm 22