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Remove/Install Battery - AR54.10-P-0005LW

Model 205 (except 205.012/047/147/212/247) 

Model 213 

Model 253 

MODIFICATION NOTES

31.03.2021 Sequence of operation steps revised. Operation step 3

Shown on model 213 except code B01 (48V technology) 

G13746765Courtesy of MERCEDES-BENZ USA

Shown on model 205.086 except code U98 (Lithium-ion battery (LISB)) 

G13746766Courtesy of MERCEDES-BENZ USA
  Risk of fire/risk  of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment   AH00.00-Z-0300-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on battery   AH54.10-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Print out checklist for transport safety of onboard electrical system battery (G1). Model 205 (except 205.012/047/147/212/247), 213, 253 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1).  
REFER TO FORMS Transport safety checklist for starter battery, form   OF54.10-P-3000-13A
2 Answer questions on checklist regarding transport safety of installed on-board electrical system battery (G1). Model 205 (except 205.012/047/147/212/247), 213, 253 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1).  
3 Confirm change of on-board electrical system battery (G1) using diagnosis system in signal acquisition and actuation module under Actuation menu item. Model 205 (except 205.012/047/147/212/247), 213, 253 except code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1).  
REFER TO SELF-DIAGNOSTIC SYSTEMS   IMPORTANT This updates the charging characteristic for the on-board electrical system battery (G1). AD00.00-P-2000-04B
4 Disconnect ground line (2) from on-board electrical system battery (G1).   AR54.10-P-0003LW 
5 Remove retaining clips (8) using a suitable tool and take off cover (9). Model 205.086/087/386/387 except code U98 (LITHIUM-ION STARTER BATTERY (LISB))  
6 Remove cover (10). Model 205.086/087/386/387 except code U98 (LITHIUM-ION STARTER BATTERY (LISB))  
7.1 Unscrew screw (3) of holder (4) until on-board electrical system battery (G1) can be removed. On a holder (4) without seat belt.
IMPORTANT Depending on the vehicle, the holder (4) can also be fitted with a nut.
TORQUE SPECIFICATION Screw/bolt/nut, battery bracket/retaining bracket to battery frame
*BA54.10-P-1008-01A 
7.2 Unscrew screw (3) and place holder (4) to one side with seat belt so that it does not obstruct removal of on-board electrical system battery (G1). For a bracket (4) with safety belt.
IMPORTANT Depending on the vehicle, the holder (4) can also be fitted with a nut.
TORQUE SPECIFICATION Screw/bolt/nut, battery bracket/retaining bracket to battery frame
*BA54.10-P-1008-01A 
8.1 Detach vent hose (5) from on-board electrical system battery (G1). Model 205 (except 205.012/047/147/212/247), 213, 253 except code U98 (LITHIUM-ION STARTER BATTERY (LISB))
INSTALLATION NOTES Check bleed hose (5) is correctly seated. Otherwise leaking battery vapor may damage the vehicle.
 
8.2 Release and disconnect electrical connector at on-board electrical system battery (G1). Model 205 (except 205.012/047/147/212/247), 213, 253
with code U98 (LITHIUM-ION STARTER BATTERY (LISB))
IMPORTANT The electrical connection is located next to the ground line (2).
 
9 Remove cover (6).    
10 Disconnect positive line (7) from on-board electrical system battery (G1). TORQUE SPECIFICATION Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery *BA54.10-P-1004-01A 
11 Remove on-board electrical system battery (G1).    
12 Install in the reverse order.    
  Concluding tasks     
13 Answer the questions on the removed onboard electrical system battery (G1) based on the transport safety checklist. Model 205 (except 205.012/047/147/212/247), 213, 253 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1).  
BATTERY

Number Designation Model 205 Model 213
BA54.10-P-1004-01A Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery Nm 6 6
BATTERY

Number Designation Model 253
BA54.10-P-1004-01A Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery Nm 6
BATTERY

Number Designation Model 205 Model 213
BA54.10-P-1008-01A Screw/bolt/nut, battery bracket/retaining bracket to battery frame Nm 23 23
BATTERY

Number Designation Model 253
BA54.10-P-1008-01A Screw/bolt/nut, battery bracket/retaining bracket to battery frame Nm 23