Remove/Install Vacuum Pump - AR43.05-P-1320MRD
Engine 274.9 in model 213
Engine 274.9 in model 238
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove/install | |||
| 1 | Remove upper engine cover | ||
| 2 | Remove engine air intake duct upstream of air filter | ||
| 3 | Remove soundproofing | Engine 274.9 in model 213 except code 920 (Direct petrol injection with stratified charging) Engine 274.9 in model 238 except code 920 (Direct petrol injection with stratified charging) |
AR94.30-P-5410MRD |
| 4 | Detach vacuum hose (4) from vacuum pump (1) | ||
| 5 | Detach vacuum line to brake booster from vacuum pump (1) | ||
| 6 | Unscrew bolts (3) and remove vacuum pump (1) | Observe position of vacuum pump (1) driver. |
*BA43.05-P-1001-01K |
| Clean | |||
| 7 | Clean sealing surfaces | Assembly cleaner | *BR00.45-Z-1028-04A |
| Check | |||
| 8 | Check sealing surfaces for damage | If a problem arises ↓ Replace cylinder head or vacuum pump (1) Remove cylinder head |
AR01.30-P-5800MRD |
| 9 | Install in the reverse order | ||
10 |
Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. Perform an engine test run and check engine for proper operation and leak tightness |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A |
| 11 | Install upper engine cover |
VACUUM PUMP
| Number | Designation | Models 167, 172, 204, 205, 207, 212, 213, 218, 238, 253 with engine 274 | |
|---|---|---|---|
| BA43.05-P-1001-01K | Bolt, vacuum pump to cylinder head/cylinder head cover | Nm | 9 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |