Prepare Rear Wall For Installation - Ar64.10-P-5746-02LW

MODEL 205.0/1 

Courtesy of MERCEDES-BENZ USA

1. Grind mating surfaces on rear wall (1) down to bare metal in crosshatched areas.

   Sand down spot weld flanges to bare metal on both sides.

2. Remove grinding dust.
3. Coat insides of spot weld flanges with zinc dust paint.

   Do not coat bonding surfaces with zinc dust paint (areas A).

   Otherwise adhesion problems may occur.

   Observe pretreatment of bonding surfaces.

   Courtesy of MERCEDES-BENZ USA

4. Grind mating surfaces on crossmember (2) down to bare metal in crosshatched areas.

   Sand down spot weld flanges to bare metal on both sides.

5. Remove grinding dust.
6. Coat insides of spot weld flanges with zinc dust paint.
7. Grind mating surfaces on right gusset plate (3) down to bare metal in crosshatched areas.

   Sand down spot weld flanges to bare metal on both sides.

8. Remove grinding dust.
9. Coat insides of spot weld flanges with zinc dust paint.

   Do not coat bonding surfaces with zinc dust paint (areas B).

   Otherwise adhesion problems may occur.

   Observe pretreatment of bonding surfaces.

   Courtesy of MERCEDES-BENZ USA

10. Grind mating surfaces on left gusset plate (4) down to bare metal in crosshatched areas.

    Sand down spot weld flanges to bare metal on both sides.

11. Remove grinding dust.
12. Coat insides of spot weld flanges with zinc dust paint.

    Do not coat bonding surfaces with zinc dust paint (areas C).

    Otherwise adhesion problems may occur.

    Observe pretreatment of bonding surfaces.

    Courtesy of MERCEDES-BENZ USA