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Home >> Mercedes Benz >> 2018 >> B250 Base >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System, Equipment & Instructions - 246 Chassis >> Testing & Repair >> Remove/install starter front-end relay - AR54.10-P-0015NKB

Remove/install starter front-end relay - AR54.10-P-0015NKB

MODEL 117, 156, 176, 246 with CODE 4U7 (Start/stop voltage dip protector) 

MODEL 242 with ENGINE 270 with CODE 4U7 (Start/stop voltage dip protector) 

Fig 1: Identifying Starter Front-End Relay Remove/Install Components
G10251186Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  from explosive gas. Risk of poisoning and caustic burns  from swallowing battery electrolyte. Risk of injury  through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. AS54.10-Z-0001-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
NOTES Notes on battery   AH54.10-P-0001-01A
NOTES Notes for 12-V lithium-ion battery   AH54.10-P-0004-01A
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line (1) from on-board electrical system battery (G1)   AR54.10-P-0003NKB 
2 Remove cover (2)    
3 Release and disconnect electrical connection (3)    
4 Unscrew nut (4), remove lines and place to one side TORQUE SPECIFICATION Nut, positive line/starter wiring harness to starter series relay *BA54.10-P-1009-01I 
5 Unscrew nut (5), remove line and place to one side TORQUE SPECIFICATION Nut, positive line/starter wiring harness to starter series relay *BA54.10-P-1009-01I 
6 Detach battery clamp (6) from on-board electrical system battery (G1) and remove starter series relay (K92) IMPORTANT The battery clamp (6) and starter series relay (K92) are a single component and they cannot be replaced individually.  
TORQUE SPECIFICATION Starter series relay to positive terminal *BA54.10-P-1010-01I 
7 Install in the reverse order    
BATTERY

Number Designation MODEL 117 MODEL 156
BA54.10-P-1009-01I Nut, positive line/starter wiring harness to starter series relay Nm 16 16
BATTERY

Number Designation MODEL 176, 246 MODEL 242
BA54.10-P-1009-01I Nut, positive line/starter wiring harness to starter series relay Nm 16 16
BATTERY

Number Designation MODEL 117 MODEL 156
BA54.10-P-1010-01I Starter series relay to positive terminal Nm 5, 5 5, 5
BATTERY

Number Designation MODEL 176, 246 MODEL 242
BA54.10-P-1010-01I Starter series relay to positive terminal Nm 5, 5 5, 5