Oil line removal and installation - AR18.30-P-6850RKB
ENGINE 157, 278 in MODEL 231
Shown on engine 278
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Remove/install | |||
| Only perform operation steps 1 to 5 for remove/install of the left or right upper oil lines (1l, 1r) | |||
| 1 | Open engine hood | ||
| 2 | Remove engine air intake duct upstream of air filter | ||
| 3 | Disconnect electrical connection at left exhaust camshaft Hall sensor (B6/6) or right exhaust camshaft Hall sensor (B6/7) | ||
| 4 | Remove screw/bolt (3 or 5) on cylinder head cover and pull left or right upper oil line (1l or 1r) out of the cylinder head cover | ||
| *BA09.40-P-1003-01R | |||
| Figure | |||
| 5 | Remove screw/bolt (3 or 5) on ATL and left or right upper oil line (1l or 1r) from ATL and remove upwards | ||
| *BA09.40-P-1003-01R | |||
| Figure | |||
| Only perform operation steps 6 to 11 for remove/install of the left or right lower oil lines (2l, 2r) | |||
| 6 | Drain engine oil and catch in a suitable container | ||
| Model 231 with engine 157 | AP18.00-P-0101EWG | ||
| Model 231 with engine 278 | AP18.00-P-0101EW | ||
| 7 | Remove alternator (G2) | When removing the lower oil line on the right (2r) | AR15.40-P-5032RKB |
| 8 | Detach refrigerant compressor (A9) and lay with lines connected in engine compartment at the front | When removing the lower oil line on the left (2l) |
*BA83.55-P-1001-01M |
| 9 | Remove screw/bolts for the heat shield on lower oil line on the left (2l) or lower oil line on the right (2r) | *BA09.40-P-1007-01R | |
| 10 | Remove screw/bolts (4 or 6) on ATL and remove lower oil line on the left (2l) or lower oil line on the right (2r) from ATL | ||
| *BA09.40-P-1004-01R | |||
| Figure | |||
| 11 | Remove screw/bolts (4 or 6) on oil pan and remove lower oil line on the left (2l) or lower oil line on the right (2r) downwards | ||
| *BA09.40-P-1004-01R | |||
| Figure | |||
| 12 | Install in the reverse order | ||
| Check | |||
| 13 | Check engine oil level; correct if necessary | ||
| Model 231 with engine 157 | AP18.00-P-0101EWG | ||
| Model 231 with engine 278 | AP18.00-P-0101EW | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 14 | Carry out an engine test run, checking the engine for proper operation and leaktightness |
TURBOCHARGER
| Number | Designation | Engine 157 | Engine 278 | |
|---|---|---|---|---|
| BA09.40-P-1003-01R | Bolt, oil line to exhaust gas turbocharger/cylinder head | Nm | 9 | 9 |
TURBOCHARGER
| Number | Designation | Engine 157 | Engine 278 | |
|---|---|---|---|---|
| BA09.40-P-1004-01R | Bolt, oil return line to turbocharger/oil pan | Nm | 9 | 9 |
TURBOCHARGER
| Number | Designation | Engine 157 | Engine 278 | |
|---|---|---|---|---|
| BA09.40-P-1007-01R | Bolt, heat shield to exhaust gas turbocharger/cylinder head | Nm | 9 | 9 |
REFRIGERANT COMPRESSOR
| Number | Designation | Engine 157 | Engine 278 | |
|---|---|---|---|---|
| BA83.55-P-1001-01M | Screw/bolt, refrigerant compressor to timing case/crankcase/engine support | Nm | 20 | 20 |