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Home >> Mercedes Benz >> 2017 >> SL63 AMG >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical System - 231 Chassis >> Testing & Repair >> Remove/check/install rear axle brake pads - AR42.10-P-1700RK

Remove/check/install rear axle brake pads - AR42.10-P-1700RK

MODEL 231 

Fig 1: Rear Axle Brake Pads Remove/Install Components (1 Of 2)
G11128874Courtesy of MERCEDES-BENZ USA
Fig 2: Rear Axle Brake Pads Remove/Install Components (2 Of 2)
G11128875Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
IMPORTANT Notes on installing brake wear indicator contact sensors   AH42.10-P-0003-01CW
1 Move brake pads (10) of the rear axle into assembly position NOTES
Do not depress the service brake during "Move to assembly position".
Otherwise, the spindle in the brake caliper (3) can be damaged.
IMPORTANT The engine hood must be closed.
INSTALLATION IMPORTANT Exit assembly position of the rear axle brake pads (10).
AR42.10-P-1700-02W
2 Switch off ignition and remove transmitter key (A8/1) or KEYLESS-GO start/stop button (S2/3) from electronic ignition lock control unit (N73) IMPORTANT KEYLESS-GO (S2/3) start/stop button only on vehicles with code (889) Keyless Go.  
3 Open engine hood and raise to vertical position    
4 Remove cover above brake fluid expansion reservoir    
CLEAN Clean     
5 Clean the area around the cap of the brake fluid reservoir Assembly cleaner *BR00.45-Z-1028-04A 
6 Unscrew cap of brake fluid reservoir and extract some brake fluid IMPORTANT In order to prevent the brake fluid reservoir from overflowing when pressing back the brake pistons.  
7
REFER TO MAINTENANCE
Remove rear wheels   AP40.10-P-4050EW
8 Disconnect right rear brake wear sensor electrical connector (S10/4x1) from right rear brake wear sensor (S10/4) IMPORTANT When removing the brake pads (10) on the right side of vehicle  
9 Remove bolt (1) on lower guide pin (5) IMPORTANT Counterhold lower guide pin (5).
TORQUE SPECIFICATION Guide pin to brake caliper support
*BA42.10-P-1004-12J 
10 Swivel brake caliper (3) upwards NOTES Do not tension or kink brake hose (6). Attach brake caliper (3) to the vehicle free of tension to relieve the brake hose (6) and the electrical line (7).
Otherwise the brake hose (6) and the electrical line (7) can be damaged.
INSTALLATION IMPORTANT Guide the right rear brake wear sensor (S10/4) through the opening of the brake caliper (3).
IMPORTANT Do not detach brake hose (6).
 
11 Remove brake pads (10) from the brake caliper support (2) INSTALLATION IMPORTANT Only sets of brake pads (10) approved by Mercedes-Benz may be installed. Do not apply any brake pastes or lubricants to brake pads (10) and brake calipers (3)!  
12 Remove rear right brake wear sensor (S10/4) from brake pad (10) Only when replacing the brake pads (10).
INSTALLATION IMPORTANT Replace defective right rear brake wear sensor (S10/4).
 
13 Remove spring steel sheets (11) from brake caliper support (2)    
  Checking, measuring     
14
REFER TO MAINTENANCE
Check brake pads (10) for condition and measure wear IMPORTANT Replace brake pads (10) if necessary. AP42.10-P-4253A 
15 Check condition of brake disk (9) and gauge degree of wear    
REFER TO MAINTENANCE   MODEL 231 without CODE B07 (AMG high-performance ceramic composite braking system) AP42.10-P-4258RK 
REFER TO MAINTENANCE   MODEL 231
with CODE B07 (AMG high-performance ceramic composite braking system)
IMPORTANT Replace brake disk (9) if necessary:
↓
AP42.10-P-4258QQ 
    Remove/install brake disc AR42.10-P-0220RK 
16 Check brake caliper (3) and dust boot (13) on brake piston for damage IMPORTANT Replace brake caliper (3) if damaged:
↓
Remove/install rear axle brake caliper
AR42.10-P-0080RK 
17 Check boots (12) for damage and correct seat IMPORTANT Replace brake caliper support (2) if damaged, see:
↓
Remove/install rear axle brake caliper
AR42.10-P-0080RK 
18 Check guide pin (5) for ease of movement IMPORTANT Replace brake caliper support (2) if damaged, see:
↓
Remove/install rear axle brake caliper
AR42.10-P-0080RK 
19 Press back brake piston using pusher tool (01) IMPORTANT If brake piston is sluggish, replace brake caliper (3):
SPECIAL TOOL Resetting device
Figure
    ↓
Remove/install rear axle brake caliper
AR42.10-P-0080RK 
CLEAN Clean     
20 Clean contact surfaces of the brake pads (10) on the brake caliper (3) and brake caliper support (2) with a rag NOTES Do not damage dust boot (13) on the brake piston. Do not use sharp-edged or pointed objects.
Otherwise the brake caliper (3) or the brake caliper support (2) can be damaged.
Assembly cleaner
*BR00.45-Z-1028-04A 
21 Install in the reverse order    
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
22 Operate the brake pedal several times until the brake pads (10) make contact with the brake disks (9) IMPORTANT Firm resistance should be noticeable at the brake pedal.  
23
REFER TO MAINTENANCE
Check fluid level in the brake fluid reservoir, correct if necessary   AP42.10-P-4210V 
24
REFER TO MAINTENANCE
Carry out brake test on the test stand   AP42.00-P-4290BA 
REAR AXLE BRAKE CALIPER

Number Designation MODEL 231
BA42.10-P-1004-12J Guide pin to brake caliper support Nm 35
Fig 3: Identifying Resetting Device (000 589 52 43 00)
G11128859Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG