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Home >> Mercedes Benz >> 2017 >> S600 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 222 Chassis >> Testing & Repair >> Remove/install coolant lines >> Remove/install coolant lines - AR20.20-P-7440LFA

Remove/install coolant lines - AR20.20-P-7440LFA

ENGINE 276.8 in MODEL 217, 222 

Shown on engine 276.8 without code ME05 (HD 80KW-variants (INCLUDING PLUGIN)) 

Fig 1: Coolant Lines Remove/Install Components - Shown On Engine 276.8 Without Code ME05 (1 Of 2)
G11132175Courtesy of MERCEDES-BENZ USA
Fig 2: Coolant Lines Remove/Install Components - Shown On Engine 276.8 Without Code ME05 (2 Of 2)
G11132176Courtesy of MERCEDES-BENZ USA
NOTES Notes on coolant   AH20.00-N-2080-01A
REMOVINGINSTALLING Remove/install     
1 Drain off coolant   AR20.00-P-1142LF 
2 Remove left or right air filter housing   AR09.10-P-1150LFA
3 Detach charge air cooler and pull with attached coolant lines to the front   AR09.41-P-6819LFA
4 Remove left heat shield (4) or right heat shield (6) TORQUE SPECIFICATION Bolt, turbocharger shield bracket to cylinder head *BA09.40-P-1012-01W 
    TORQUE SPECIFICATION Bolt/nut for shield attachment *BA09.40-P-1011-01W 
5 Detach right or left coolant return line (2R or 2L) on charge air pipe    
6 Detach left coolant return line (2L) on oil filter housing and thermostat housing    
7 Detach right or left coolant return line (2R or 2L) at connection for coolant hose (3)    
8 Detach right or left coolant return line (2R or 2L) on ATL INSTALLATION IMPORTANT Replace sealing ring.
IMPORTANT Use suitable SPECIAL TOOL stop plugs to seal the openings.
TORQUE SPECIFICATION Bolt for coolant line attachment
*BA09.40-P-1010-01W 
    TORQUE SPECIFICATION Bolt, coolant feed line to crankcase *BA09.40-P-1009-01W 
    TORQUE SPECIFICATION Bolt, coolant feed/return line to turbocharger *BA09.40-P-1008-01W 
    SPECIAL TOOL Record plug Figure
9 Remove right or left coolant return line (2R or 2L)    
10 Remove soundproofing on rail   AR07.03-P-1010LFA
11 Remove heat shield (5) TORQUE SPECIFICATION Bolt/nut for shield attachment *BA09.40-P-1011-01W 
12 Detach bracket for engine cable harness    
13 Detach right or left coolant feed line (1R or 1L) on cylinder head    
14 Detach right or left coolant feed line (1R or 1L) on ATL IMPORTANT Use suitable SPECIAL TOOL stop plugs to seal the openings.
INSTALLATION IMPORTANT Replace sealing ring.
TORQUE SPECIFICATION Bolt for coolant line attachment
*BA09.40-P-1010-01W 
    TORQUE SPECIFICATION Bolt, coolant feed line to crankcase *BA09.40-P-1009-01W 
    TORQUE SPECIFICATION Bolt, coolant feed/return line to turbocharger *BA09.40-P-1008-01W 
    SPECIAL TOOL Record plug Figure
15 Remove right or left coolant feed line (1R or 1L)    
16 Install in the reverse order    
17 Check cooling system for leaktightness   AR20.00-P-1010LF 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
18 Carry out an engine test run, checking the engine for leaktightness and proper operation    
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1008-01W Bolt, coolant feed/return line to turbocharger Nm 9
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1009-01W Bolt, coolant feed line to crankcase Nm 9
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1010-01W Bolt for coolant line attachment M6 Nm 9
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1011-01W Bolt/nut for shield attachment M6 Nm 9
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1012-01W Bolt, turbocharger shield bracket to cylinder head M7 Nm 14
Fig 3: Identifying Record Plug (129 589 00 91 00)
G11132177Courtesy of MERCEDES-BENZ USA