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Service Information: Introduction Of Paint Scraping Nut For Ground Connections - SI54.18-P-0013A

Model all 

G16682091Courtesy of MERCEDES-BENZ USA

IMPORTANT As of Model 172 the concept for contacting electrical ground connections to the vehicle body has been altered. All body ground connections are covered-up in the production process with a coat of paint.

IMPORTANTImportant:  To ensure that an electrically conductive connection process can be made through a painted ground connection to the body, it is absolutely essential that only the new developed paint chafing nut (2) is used for the ground connections. The paint chafing nut (2) technique ensures that paint is removed during the screwing-on process and therefore an electrical connection set up between the external thread of the ground connection and the inside thread of the nut.

The use of other nuts that deviate from the specified paint-chafing nut (2) (e.g. for retrofits, repairs) may lead to a complaint.

IMPORTANTThe following should still be observed: 

Assignment of new ground connections

If, for retrofits, a ground connection that was not previously used is assigned, make sure that the contact surface of the cable lug (1) is flat (no welding splatter or suchlike) to ensure that the threaded connection does not result in tension or deformation to the cable lug (1).

Repeated use of the paint chafing nut (2)

Before screwing on the paint-chafing nut (2) to the ground connection again, paint abrasion in the grooves of the paint-chafing nut (2) must be removed (e.g. using compressed air).

Paintwork rectification in ground connection area

To avoid any excessively thick paint coats, paintwork protection must be applied to the connection prior to any paintwork rectification in the ground connection area (e.g. screwed-on nut or cap).