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Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall - 190 Chassis >> Side Wall Body Repair >> Main Floor Panel Installation- Ar63.40-P-1180-11RG

Main Floor Panel Installation- Ar63.40-P-1180-11RG

REFER TO SPECIAL TOOLS 000 588 04 39 00 Rivet press tool   WS60.00-P-0440B

Model 190 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1012-13A Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) A 004 990 16 97
BR00.45-Z-1016-13A Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) A 004 990 17 97
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

IMPORTANT Flow drill and self-tapping fillister head screws installed on the vehicle are replaced by high-strength blind rivets in the clamping range.

G16678232Courtesy of MERCEDES-BENZ USA
  1. Install main floor (3) and end plate and fit.
  2. Drill holes on main floor (3) with a ø 6.5 mm drill bit (areas A7 and A8).
  3. Drill rivet holes on main floor (3) with a ø 6.5 mm drill bit (areas A7 and A8).

    IMPORTANT Transfer present positions for rivet connections from vehicle to new part. When a new part is connected to another new part, adapt and drill them together.

    G16678233Courtesy of MERCEDES-BENZ USA

    Shown on model 190.3 

  4. Drill holes on striker plate (2) with a ø 6.5 mm drill bit (area A9).
  5. Drill rivet holes on striker plate (2) with a ø 6.5 mm drill bit (area A9).

    IMPORTANT Transfer present positions for rivet connections from vehicle to new part. When a new part is connected to another new part, adapt and drill them together.

  6. Remove striker plate (2) and main floor (3).
  7. Deburr drill and rivet holes on end plate (2), main floor (3) and body on both sides.

    IMPORTANT Observe pretreatment of bonding surfaces.

  8. Remove shavings using wet/dry vacuum cleaner.
    G16678234Courtesy of MERCEDES-BENZ USA
  9. On main floor (3) and body in crosshatched areas (E1 and E2), apply 2-component adhesive.

    IMPORTANT Observe manufacturer's specification for drying and processing time of 2-component adhesive.

  10. Install main floor (3), fit and fix in place.
  11. Rivet main floor (3) with rivet press tool and blind rivet E2).
  12. Rivet main floor (3) with rivet press tool and blind rivet (area E1).
  13. To end plate (2) and body in crosshatched area (E3) apply 2- component adhesive.

    IMPORTANT Observe manufacturer's specification for drying and processing time of 2-component adhesive.

  14. Install end plate (2), fit and fix in place.
  15. Rivet end plate (2) with rivet press tool and blind rivet (area E3).

    Shown on model 190.3 

    G16678235Courtesy of MERCEDES-BENZ USA