Main Floor Panel Installation- Ar63.40-P-1180-11RG
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B |
Model 190
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.
Flow drill and self-tapping fillister head screws installed on the vehicle are replaced by high-strength blind rivets in the clamping range.
- Install main floor (3) and end plate and fit.
- Drill holes on main floor (3) with a ø 6.5 mm drill bit (areas A7 and A8).
- Drill rivet holes on main floor (3) with a ø 6.5 mm drill bit (areas A7 and A8).
Transfer present positions for rivet connections from vehicle to new part. When a new part is connected to another new part, adapt and drill them together.
Shown on model 190.3
- Drill holes on striker plate (2) with a ø 6.5 mm drill bit (area A9).
- Drill rivet holes on striker plate (2) with a ø 6.5 mm drill bit (area A9).
Transfer present positions for rivet connections from vehicle to new part. When a new part is connected to another new part, adapt and drill them together.
- Remove striker plate (2) and main floor (3).
- Deburr drill and rivet holes on end plate (2), main floor (3) and body on both sides.
Observe pretreatment of bonding surfaces.
- Remove shavings using wet/dry vacuum cleaner.
- On main floor (3) and body in crosshatched areas (E1 and E2), apply 2-component adhesive.
Observe manufacturer's specification for drying and processing time of 2-component adhesive.
- Install main floor (3), fit and fix in place.
- Rivet main floor (3) with rivet press tool and blind rivet E2).
- Rivet main floor (3) with rivet press tool and blind rivet (area E1).
- To end plate (2) and body in crosshatched area (E3) apply 2- component adhesive.
Observe manufacturer's specification for drying and processing time of 2-component adhesive.
- Install end plate (2), fit and fix in place.
- Rivet end plate (2) with rivet press tool and blind rivet (area E3).
Shown on model 190.3