End Plate On Rear Fender Installation - Ar63.50-P-1402-05RG
 |
000 588 04 39 00 Rivet press tool |
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WS60.00-P-0440B |
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000 588 12 84 00 Welder |
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WS00.00-P-0318K |
Model 190
REPAIR MATERIALS
| Number |
Designation |
Order number |
| BR00.45-Z-1006-13A |
Blind rivet mounting for cable, 3.2x9.5 K9.5 |
A 004 990 35 97 |
| BR00.45-Z-1012-13A |
Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) |
A 004 990 16 97 |
| BR00.45-Z-1016-13A |
Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) |
A 004 990 17 97 |
| BR00.45-Z-1162-02A |
Parts kit for 2-component adhesive for body |
A 012 989 17 71 |
Further information can be found in the superordinate service document. Comply with safety information in superordinate customer service document.
The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.
- Install end plate (1), fit and fix in place.
- Drill rivet holes in end plate (1) with drill bit ø 6.7 mm (areas B, C and D).
Transfer present positions for rivet connections from vehicle to new part. In the case of new part to new part connections, adapt them and drill through together.
- Remove end plate (1)
- Deburr rivet holes on end plate (1) and body on both sides.
Observe pretreatment of bonding surfaces.
- Remove shavings using wet/dry vacuum cleaner.
 Courtesy of MERCEDES-BENZ USA
|
- On the body and the end plate (1) in the crosshatched areas apply the 2-component adhesive.
Observe manufacturer's specification for drying and processing time of 2-component adhesive.
 Courtesy of MERCEDES-BENZ USA
|
 Courtesy of MERCEDES-BENZ USA
|
Shown on model 190.3
- Install end plate (1), fit and fix in place.
- End plate (1) with rivet press tool and blind rivets or Riveting the blind rivets (areas B1, C1 and D1).
Replace self-piercing rivets installed in vehicle by high strength blind rivets according to clamping range.
- End plate (1) with rivet press tool and Riveting the blind rivet (area E).
Use blind rivet mounting tensile stress, 3.2x9.5 K9.5.
- Tack end plate (1) with welder (
) (area A).
When MIG welding (
) prepare welds by grinding down to bare metal with stainless steel brush. Weld seams must
be tack welded at start, end and every approx. 4 cm.
- Weld end plate (1) with welder (
) (area A).
When MIG welding (
), prepare welds by grinding down to bare metal with stainless steel brush directly before welding. Tack weld seams at start, end and approx. every 4 cm. Weld seam gap should not be greater than 1 mm; if required, create a pre-seam.
Shown on model 190.3
 Courtesy of MERCEDES-BENZ USA
|