Rear Floor Assembly Partial Installation - Ar64.20-P-1310-04RG

000 588 04 39 00 Rivet press tool

WS60.00-P-0440B

Model 190 

Replace flow drill bolts, self-tapping fillister head bolts, and self-pierce rivets installed in the vehicle by high-strength rivets according to clamping range.

1. Install rear-end floor (1), fit and fix in place.
2. Drill rivet holes on rear-end floor (1) with a ø 6.7 mm bit (areas C3 and C4).

   Transfer holes present in vehicle for flow drill bolts and selftapping fillister head bolts to the new parts. In the case of new part to new part connections, adapt these and drill together.

3. Drill rivet holes on rear-end floor (1) with a ø 6.7 mm bit (areas A2 and B2).

   Transfer present positions for rivet connections from vehicle to new part. In the case of new part to new part connections, adapt these and prepare together.

4. Remove drilling shavings with wet/dry vacuum cleaner.
5. Remove rear floor (1).
6. Deburr rivet holes on rear floor (1) and body on both sides (areas A2 and B2).

   Observe pretreatment of bonding surfaces.

7. Remove shavings using wet/dry vacuum cleaner.

   Shown on model 190.4 

   Courtesy of MERCEDES-BENZ USA

8. On rear floor (1) apply 2-component adhesive (cross-hatched areas).

   Observe manufacturer's specification for drying and processing time of 2-component adhesive.

9. Install rear-end floor (1), fit and fix in place.
10. Rivet rear-end floor (1) with rivet press tool and blind rivets or blind rivets (areas A3, B3, C5, and C6).

Use blind rivet 6.5x12.5 (Klemmbereich 2 mm up to 5 mm, draw-off strength min. 19 kN) or blind rivet 6.5x14.5 (Klemmbereich 4 mm up to draw-off strength min. 19 kN).

Shown on model 190.4 

Courtesy of MERCEDES-BENZ USA