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Home >> Mercedes Benz >> 2017 >> GLS63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 166 Chassis >> Testing & Repair >> Replace Seal Between Turbocharger And Exhaust Collector - AR09.40-P-6024-15A

Replace Seal Between Turbocharger And Exhaust Collector - AR09.40-P-6024-15A

Engine 642 

Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
TURBOCHARGER

Number Designation Engine 642
BA09.40-P-1011-01K Screw/bolt, turbocharger to exhaust collector pipe Stage 1 Nm 20
Stage 2 ∠° 90
  1. Clamp exhaust gas collector pipe with exhaust gas turbocharger in vise.

    IMPORTANT Clamp with aid of helper so that clamped at flange (1) to exhaust manifold.

  2. Remove screws (2, 3).

    IMPORTANT Use aid of helper so that exhaust gas turbocharger does not fall out of vise.

  3. Remove exhaust gas turbocharger from exhaust gas collector pipe.

    IMPORTANT Observe installation position of seal and position of sealing lug.

  4. Clean sealing surfaces at exhaust gas collector pipe and at exhaust gas turbocharger.
    G07253126Courtesy of MERCEDES-BENZ USA
    G07253127Courtesy of MERCEDES-BENZ USA
  5. Insert seal between exhaust gas collector pipe and exhaust gas turbocharger.

    IMPORTANT Replace seal.

    IMPORTANT A correct position of the sealing lug facilitates a correct hole pattern.

  6. Finger-tighten screws (2, 3).

    IMPORTANT It must be easy to move exhaust gas turbocharger on sealing surface to exhaust gas collector pipe.

  7. Reinstall exhaust gas turbocharger with exhaust gas collector pipe.

    IMPORTANT Temporary installation serves for a free-of-tension final assembly.

  8. Attach exhaust gas turbocharger with old seal to oil supply connection fitting.
  9. Attach exhaust gas collector pipe with old seal to exhaust manifold.

    IMPORTANT Tighten screws by hand in a diagonal pattern to ensure an even, flat contact of exhaust gas collector pipe at both exhaust manifolds.

  10. Tighten screw (2) TORQUE SPECIFICATION .
  11. Release screws again between exhaust gas collector pipe and exhaust manifold.
  12. Remove exhaust gas turbocharger again from oil supply connection fitting.
  13. Remove exhaust gas turbocharger with exhaust gas collector pipe.

    NOTES Prevent contact with surrounding component parts. Displacement between exhaust gas collector pipe and exhaust gas turbocharger will otherwise occur. This will lead to distortions that result in significant engine damage.

  14. Tighten screws (3) between exhaust gas collector pipe and exhaust gas turbocharger TORQUE SPECIFICATION .