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(Remove/Install Headlamp Unit - AR82.10-P-4730GQ)

Model 166 up to model year 2016 

G14136997Courtesy of MERCEDES-BENZ USA
G14136998Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  when working on component parts and systems with U ≤= 30 V alternating voltage (AC) or U ≤= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
DANGER Risk of explosion/risk of fire  caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury  caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning  caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds. Do not touch parts conducting high voltage. Persons with active electronic implants  (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area. AS82.10-Z-0001-01A 
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmission range (min. 2 m)    
2 Remove front bumper   AR88.20-P-2000GQ
3 Remove screw/bolts (1)    
4 Loosen washing water reservoir (2) Model 166 (except 166.074/874) up to model year 2016 AR82.35-P-6000GZ
5 Remove screws (3)    
6 Remove bracket (4)    
7 Unclip hoses (5)    
8 Release and disconnect electrical connector (6)    
9 Unscrew bolt (7)    
10 Unclip catch tab (arrow)    
11 Remove left front lamp unit (E1) or right front lamp unit (E2)    
12 Remove left xenon light power supply module (E1n4) or right xenon light power supply module (E2n4) Model 166 up to model year 2016 with code 615 (Bi-xenon headlamps with active light function) with code 621 (Intelligent Light System (left-hand traffic)) with code 622 (Intelligent Light System) When replacing the left front lamp unit (E1) or the right front lamp unit (E2). AR82.10-P-4635GQ 
13 Remove left front exterior lights LED actuation module (E1n7) or right front exterior lights LED Model 166 up to model year 2016 actuation module (E2n7) with code 615 (Bi-xenon headlamps with active light function) with code 621 (Intelligent Light System (left-hand traffic)) with code 622 (Intelligent Light System) When replacing the left front lamp unit (E1) or the right front lamp unit (E2). AR82.10-P-4655GQ 
14 Install in the reverse order    
  Initial startup     
15
REFER TO SELF-DIAGNOSTIC SYSTEMS
Carry out initial startup of left front lamp unit (E1) or right front lamp unit (E2) Model 166 up to model year 2016 with code 615 (Bi-xenon headlamps with active light function) with code 621 (Intelligent Light System (left-hand traffic)) with code 622 (Intelligent Light System) When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
IMPORTANT Note string for LAM number on the left front lamp unit (E1) or right front lamp unit (E2).
AD00.00-P-2000-04A
INSPECT Check     
16
REFER TO MAINTENANCE
Check headlamp adjustment and correct if necessary   AP82.10-P-8260GZA