Remove/Install Evaporator - AR83.30-P-5540GQ

Model 166, 292 

Shown on Model 166 

Fig 1: Evaporator Components Location - Model 166

Courtesy of MERCEDES-BENZ USA

Shown on Model 166 

Courtesy of MERCEDES-BENZ USA

	Remove/install
1	Remove Air conditioner housing (2).		AR83.30-P-5200GQ
2	Remove Air conditioner housing (2) from instrument panel carrier.
3	Disconnect electric lines (3) from actuator motors then unclip and detach from Air conditioner housing (2) and from Air duct housing (4a, 4b).	The number of electrical lines (3) varies depending on the vehicle equipment.
		The correct routing of the electrical lines (3) on the Air conditioner housing (2) and Air duct housing (4a, 4b) must be ensured.
4	Remove Air duct inserts (5).
5	Remove seal (9).
6	UnScrew Screws (7).
7	Unclip holder (8) from Air conditioner housing (2).
8	Remove Air duct housing (4a, 4b) from Air conditioner housing (2).
9	Remove activated charcoal fine particle filter.
		Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special	AP83.00-P-8384C
		protection version) Model 292
		Model 166 with code Z04 (Light armoring) Model 166 with code Z05 (B5 armoring on special protection version)	AP83.00-P-8350E
10	Remove upper part of dust filter housing (6a) from lower part of dust filter housing (6b).	It must be ensured that seal is seated correctly on the dust filter housing (6a, 6b).
11	Remove lower part of dust filter housing (6b) from Air duct housing (4a, 4b).
12	Remove upper part of Air duct housing (4a) from lower part of Air duct housing (4b).
13	Pull evaporator (1) upwards and out of lower part of Air duct housing (4b).
14	Install in the reverse order.