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Home >> Mercedes Benz >> 2017 >> GLS350d >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Mixture Formation - 166 Chassis 3 Of 5 >> Testing & Repair >> Remove/Install High-Pressure Fuel Pump Drive Gear - AR07.02-P-1021GZB

Remove/Install High-Pressure Fuel Pump Drive Gear - AR07.02-P-1021GZB

ENGINE 642 in model 164, 166, 251, 292 

Illustration shows model 164 

Fig 1: High-Pressure Fuel Pump Drive Gear Components Location - Engine 642 In Model 166
G14133743DANGERREMOVINGINSTALLINGIMPORTANTSPECIAL TOOLNOTESSPECIAL TOOLTORQUE SPECIFICATIONSPECIAL TOOLCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Removes strut tower brace ENGINE 642 in model 164
IMPORTANT Remove strut tower brace from strut tower mounts.
AR62.30-P-2500GY
2 Remove high-pressure pump (1) and close off lines with a suitable stop plug ENGINE 642 in model 164, 251 AR07.02-P-1020GZB
    ENGINE 642 in model 166, 292 AR07.02-P-1020OGR 
    SPECIAL TOOL Record plug Fig 4
3 Place counterholder onto drive gear (3) of high-pressure pump (1) NOTES
The counterholder must not be tilted.
The tooth flanks will be damaged otherwise.
SPECIAL TOOL Counterholder
Fig 3
4 Unscrew nut (2) TORQUE SPECIFICATION Nut to high-pressure pump drive gear *BA07.16-P-1020-01C 
5 Detach gear (3) for high-pressure pump (1) SPECIAL TOOL Puller Fig 2
6 Install in the reverse order    
COMMON RAIL DIESEL INJECTION (CDI)

Number Designation ENGINE 642
BA07.16-P-1020-01C Nut to high-pressure pump drive gear M14 x 1.5 Nm 70
Fig 2: Identifying Puller (124 589 04 33 00)
G07078199Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Counterholder (642 589 00 40 00)
G09974807Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G07473018Courtesy of MERCEDES-BENZ USA