Remove/Install Leak Oil Line To Injectors - AR07.03-P-9105OGR
ENGINE 642 in MODEL 166, 292
MODIFICATION NOTES
| 17.01.2017 | Document revised completely. |
| Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. Do not carry out any work on system when it is pressurized. | AS07.16-Z-0001-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Notes about Common-Rail components | AH07.16-P-0002-01TX | ||
| Remove | |||
| 1 | Remove right and left air filter housing | AR09.10-P-1150OGR | |
| 2 | Remove engine air intake duct downstream of air filter | AR09.10-P-8130OGR | |
| 3 | Remove diesel injection system control unit and place to one side with attached electrical lines | AR07.08-P-7008OGR | |
| 4 | Remove engine charge air duct on ATL | AR09.41-P-8622OGR | |
| 5 | Remove left rail | AR07.03-P-1010OGR | |
| 6 | Turn latches (3) up to the end stop counterclockwise | ||
| 7 | Detach leak oil line (2) and catch escaping fuel using suitable rags | ||
| 8 | Check leak oil line (2) for damage | For damage ↓ Replace leak oil line (2). |
|
| Install | |||
| 9 | Attach new sealing ring to fuel injectors | ||
| 10 | Install leak oil line (2) | ||
| 11 | Turn latches (3) clockwise to the end stop | ||
| 12 | Install left rail | AR07.03-P-1010OGR | |
| 13 | Install engine charge air duct on ATL | AR09.41-P-8622OGR | |
| 14 | Install diesel injection system control unit | AR07.08-P-7008OGR | |
| 15 | Install engine air intake duct downstream of air filter | AR09.10-P-8130OGR | |
| 16 | Install right and left air filter housing | AR09.10-P-1150OGR | |
| 17 | Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. Carry out engine test run and check fuel system for leaktightness |
Secure vehicle to prevent it from starting off by itself. Wear buttoned-up and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A |
| 18 | Install upper engine cover |