Remove/Install Track Rod - AR35.20-P-0109GZ

MODEL 164, 166, 292 

MODIFICATION NOTES

10.10.12

Self-locking nut, tie rod to wheel carrier

Model 166

BA35.20-P-1002-04F

Shown on model 164.1 

	Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating range of the mechanism when moving components.	AS00.00-Z-0009-01A
	Risk of injury  caused by pinching or crushing when working on springs or spring bodies that are under tension	Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves.	AS00.00-Z-0001-01A
	Notes on repair work on suspension components		AH00.00-P-0100-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Remove
1	Secure vehicle on vehicle lift		AR00.60-P-0100GZ
2	Detach rear complete wheel
		Model 164	AP40.10-P-4050Z
		Model 166	AP40.10-P-4050EW
		Model 292	AR40.10-P-1100GQC
3	Unscrew bolts (2)
4	Mark position of eccentric disk (arrow A) of bolt (3) to rear axle carrier using colored pencil
5	Unscrew bolt (4)
6	Lower torsion bar (7) slightly (arrow B) until bolt (3) is accessible
7	Unscrew bolt (3)
8	Remove tie rod (1)
	Check
9	Check elastomer bearing of tie rod (1) for wear and damage	If complaint present ↓ Replace elastomer bearing of tie rod (1)
	Install
10	Insert tie rod (1)	Pay attention to installation position.
11	Insert bolt (3), align eccentric disk with marking (arrow A) and loosely position new nut (9)	The bolt head must point toward the rear end.
12	Insert bolt (4) with dog bone washer (5) and loosely position new nut	The bolt head must point toward the rear end. Install the dog bone washer (5) as shown.
13	Position retaining clamp of torsion bar (6)
14	Loosely position bolts (2)
15	Raise wheel suspension at supporting joint to driving level
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
	000 588 10 62 00 Support plate	To move the elastomer bearings for the suspension into the neutral position.	WS26.00-P-3309B
16	Tighten nut (9)	Self-locking nut, tie rod to rear axle carrier	*BA35.20-P-1001-04F
17	Tighten self-locking nut of bolt (4)	Self-locking nut, tie rod to wheel carrier	*BA35.20-P-1002-04F
18	Fully tighten bolts (2)	Model 166 except code 468 (Active driving stability (stability)) Model 166 with code 468 (Active driving stability (stability)) Model 292Screw/bolt, torsion bar bracket to rear axle carrier	*BA32.20-P-1001-04P
		Model 164.1/8Bolt, stabilizer bar retaining clamp to rear axle carrier	*BA32.20-P-1001-04L
19	Slowly lower wheel suspension
20	Mount rear complete wheel
		Model 164	AP40.10-P-4050Z
		Model 166	AP40.10-P-4050EW
		Model 292	AR40.10-P-1100GQC
21	Remove vehicle lift safety device and lower vehicle		AR00.60-P-0100GZ
22	Perform wheel alignment check	Model 164	AR40.20-P-0200GZ
		Model 166, 292	AR40.20-P-0200GQ

REAR AXLE STABILIZER BAR

Number	Designation		Model 164.1/8
BA32.20-P-1001-04L	Bolt, stabilizer bar retaining clamp to rear axle carrier	Nm	110

REAR AXLE TORSION BAR

Number	Designation			Model 166 except CODE 468	MODEL 166 with CODE 468
BA32.20-P-1001-04P	Screw/bolt, torsion bar bracket to rear axle carrier	Stage 1	Nm	100	100
		Stage 2	∠°	-	45

REAR AXLE TORSION BAR

Number	Designation			Model 292
BA32.20-P-1001-04P	Screw/bolt, torsion bar bracket to rear axle carrier	Stage 1	Nm	100
		Stage 2	∠°	45

TIE ROD

Number	Designation		Model 164.1/8	Model 166
BA35.20-P-1001-04F	Self-locking nut, tie rod to rear axle carrier	Nm	93	90

TIE ROD

Number	Designation		Model 292
BA35.20-P-1001-04F	Self-locking nut, tie rod to rear axle carrier	Nm	90

TIE ROD

Number	Designation		Model 164.1/8	Model 166
BA35.20-P-1002-04F	Self-locking nut, tie rod to wheel carrier	Nm	110	110

TIE ROD

Number	Designation		Model 292
BA35.20-P-1002-04F	Self-locking nut, tie rod to wheel carrier	Nm	110