Remove/Install Front Axle Gear - AR33.30-P-0525GQ
MODEL 166 (except 166.006) with ENGINE 651
MODEL 166 (except 166.058) with ENGINE 276
MODEL 166 with ENGINE 157
MODEL 166 with ENGINE 278
MODEL 166 with ENGINE 642
MODEL 292 with ENGINE 157
MODEL 292 with ENGINE 276
MODEL 292 with ENGINE 278
MODEL 292 with ENGINE 642
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove/install | |||
| 1 | Mount engine hoist | AR33.10-P-0105EW | |
| 2 | Secure vehicle on vehicle lift | AR00.60-P-0100GZ | |
| 3 | Remove underfloor panels | AR61.30-P-1001GQ | |
| 4 | Drain oil out of front axle transmission (1) | *BF33.30-P-1001-03D | |
| *BA33.30-P-1002-03F | |||
| *BA33.30-P-1001-03F | |||
| 5 | Remove front axle shafts | AR33.30-P-0620GQ | |
| 6 | Mark the position of the propeller shaft (2) relative to the flange (1f) on the front axle transmission (1) | ||
| 7 | Detach propeller shaft (2) from front axle transmission (1) | Tightening procedure for front propeller shaft | AR41.10-P-0070-03GZ |
Observe tightening procedure. Otherwise vibrations and noise can occur. |
|||
| *BA41.10-P-1003-01F | |||
| *BA41.10-P-1004-01F | |||
| Figure | |||
| 8 | Remove active roll stabilization valve support and its bracket | Model 166 (except 166.006) with engine 651 with code 468 (Active driving stability (stability)) Model 166 (except 166.058) with engine 276 with code 468 (Active driving stability (stability)) Model 166 with engine 157, 278, 642 with code 468 (Active driving stability (stability)) |
AR32.34-P-5030GQA |
| 9 | Detach front engine mounts on front axle carrier | *BA22.10-P-1001-03G | |
| 10 | Raise engine | ||
| 11 | Remove vent hose (1 e) from front axle transmission (1) | ||
| 12 | Remove bolts (1s) | *BA33.30-P-1003-03F | |
| 13 | Remove front axle gear (1) | ||
| 14 | Install in the reverse order |
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 166 with engine 157 | Model 166 with engine 276, 642, 651 | |
|---|---|---|---|---|
| BA22.10-P-1001-03G | Bolt, front engine mount to front axle carrier | Nm | 53 | 53 |
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 166 with engine 278 | Model 292 with engine 157 | |
|---|---|---|---|---|
| BA22.10-P-1001-03G | Bolt, front engine mount to front axle carrier | Nm | 53 | 53 |
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 292 with engine 276, 642 | Model 292 with engine 278 | |
|---|---|---|---|---|
| BA22.10-P-1001-03G | Bolt, front engine mount to front axle carrier | Nm | 53 | 53 |
FRONT AXLE TRANSMISSION
| Number | Designation | Model 166 | Model 292 | |
|---|---|---|---|---|
| BA33.30-P-1001-03F | Front axle transmission filling screw | Nm | 35 | 35 |
FRONT AXLE TRANSMISSION
| Number | Designation | Model 166 | Model 292 | |
|---|---|---|---|---|
| BA33.30-P-1002-03F | Front axle transmission drain screw | Nm | 35 | 35 |
FRONT AXLE TRANSMISSION
| Number | Designation | Model 166 | Model 292 | |||
|---|---|---|---|---|---|---|
| BA33.30-P-1003-03F | Bolt/nut, front axle transmission to front axle carrier | M10 | Stage 1 | Nm | 60 | 60 |
| Stage 2 | ∠° | 45 | 45 | |||
| M12 | Stage 1 | Nm | 100 | 100 | ||
| Stage 2 | ∠° | 45 | 45 | |||
PROPELLER SHAFT
| Number | Designation | Model 166 | Model 292 | ||
|---|---|---|---|---|---|
| BA41.10-P-1003-01F | Self-locking bolt, drive shaft to transfer case (to front axle) | Stage 1 | Nm | 40 | 40 |
| Stage 2 | ∠° | 90 | 90 | ||
PROPELLER SHAFT
| Number | Designation | Model 166 | Model 292 | ||
|---|---|---|---|---|---|
| BA41.10-P-1004-01F | Self-locking bolt, drive shaft to front axle gear | Stage 1 | Nm | 40 | 40 |
| Stage 2 | ∠° | 90 | 90 | ||
FRONT AXLE GEAR
| Number | Designation | Model 166 | Model 292 | |
|---|---|---|---|---|
| BF33.30-P-1001-03D | Filling capacity | Front axle gear Liter | 0, 8 | 0, 8 |
| Overview of axle gear oils | BB00.40-P-0231-01A | BB00.40-P-0231-01A | ||
| Approved axle gear oils | BB00.40-P-0235A | BB00.40-P-0235A | ||