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Remove/Install Chain Tensioner - AR05.10-P-7800CD

ENGINE 651 in MODEL 166, 172, 204, 207, 212, 218, 221 

MODIFICATION NOTES

24.11.14 Chain tensioner in the cylinder head   BA05.10-P-1001-01Q
G12079023
G12079024
  Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
IMPORTANT Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove cover for air intake box on the right and remove air intake box on the right Model 166  
2 Remove right partition wall section Model 166  
3 Remove air filter housing   AR09.10-P-1150CD
4 Remove air filter housing holder (5) IMPORTANT To do this remove screw/bolts (6, 7) and place air filter housing holder (5) with electrical lines to one side.  
5 Remove screws/bolts (1) and remove heat shield (2) TORQUE SPECIFICATION Bolt, shield to exhaust manifold *BA14.10-P-1002-01P 
6 Unfasten screw/bolt (8) and push heat shield holder (9) downwards ENGINE 651 in MODEL 166, 172, 204, 207, 212, 218, 221 with CODE B03 (ECO start/stop function)
IMPORTANT To allow access to chain tensioner.
 
7 Remove chain tensioner (3) IMPORTANT Collect escaping engine oil with rags.
TORQUE SPECIFICATION Chain tensioner in cylinder head
*BA05.10-P-1001-01Q 
8 Replace sealing ring (4) of chain tensioner (3)   AR05.10-P-7800-04OLD 
9 Install in the reverse order    
10 Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.
Perform an engine test run and check engine for leaktightness
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
TIMING CHAIN, CHAIN TENSIONER

Number Designation ENGINE 651
BA05.10-P-1001-01Q Chain tensioner in cylinder head Nm 80
EXHAUST MANIFOLD

Number Designation ENGINE 651
BA14.10-P-1002-01P Bolt, shield to exhaust manifold Nm 8