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Home >> Mercedes Benz >> 2017 >> GLE43 AMG 4D Utility >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 166 Chassis >> Testing & Repair >> Remove/Install Coolant Thermostat >> Remove/Install Coolant Thermostat - AR20.10-P-2460OGR

Remove/Install Coolant Thermostat - AR20.10-P-2460OGR

ENGINE 642 in MODEL 166, 292 

G11973000
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine cover INSTALLATION IMPORTANT Ensure correct seating of the engine cover.  
2 Remove engine charge air duct on ATL   AR09.41-P-8622OGR
3 Drain coolant at radiator IMPORTANT Catch coolant in suitable vessel. AR20.00-P-1142GQ 
4 Remove coolant hose (3) out of the thermostat housing bracket (1)    
5 Disconnect electrical connection on coolant thermostat heating element (R48) For vehicles with a heated coolant thermostat  
6 Disconnect coolant hose (4) at thermostat housing (1)   AR09.41-P-1311-01AL
7 Remove securing clip (6) and take connector (7) for the fuel line (8) out of the bracket    
8 Remove screw/bolts (5)    
9 Remove screw/bolts (2, 9) NOTES  
    Do not bend the fuel lines.
The fuel lines will leaky otherwise.
IMPORTANT The fuel line (8) must be pushed slightly to the side to pass the screw/bolt (9) by at the fuel line (8).
TORQUE SPECIFICATION Bolt, coolant thermostat housing to charge air manifold
*BA20.10-P-1002-01S 
10 Remove thermostat housing (1) with coolant thermostat INSTALLATION IMPORTANT Replace sealing ring.  
11 Install in the reverse order    
12 Pour in coolant and bleed cooling system   AR20.00-P-1142-04A 
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications Sheet 310.1 BB00.40-P-0310-01A
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) Sheet 325.0 BB00.40-P-0325-00A
    SPECIAL TOOL Coolant mixing ratio *BF20.00-P-1001-04A 
    SPECIAL TOOL Electric vacuum pump Fig 1
    SPECIAL TOOL NTKL Adaption Fig 2
    SPECIAL TOOL Test cap Figure
    SPECIAL TOOL Cooler vacuum filling device Fig 3
INSPECT Check     
13 Check cooling system for leaktightness   AR20.00-P-1010GQ 
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 642
BA20.10-P-1002-01S Bolt, coolant thermostat housing to charge air manifold Nm 9
COOLANT MIXING RATIO

Number Designation Engine all
BF20.00-P-1001-04A Coolant mixing ratio Antifreeze/water Up to -37°C % 50/50
As of -38 °C % 55/45
sheet   BB00.40-P-0310-01A
sheet   BB00.40-P-0325-00A
sheet   BB00.40-P-0326-00A
Fig 1: Identifying Electric Vacuum Pump (285 589 02 21 00)
G10126591Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying NTKL Adaption (285 589 01 21 00)
G10126592Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Cooler Vacuum Filling Device (285 589 00 21 00)
G09981978Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Test Cap (210 589 00 91 00)
G09981975Courtesy of MERCEDES-BENZ USA