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Home >> Mercedes Benz >> 2017 >> GLE43 AMG 4D Utility >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes - Hydraulic & Mechanical Systems - 166 Chassis - 1 Of 2 >> Testing & Repair >> Replace Brake Hoses - AR42.10-P-0013GZ

Replace Brake Hoses - AR42.10-P-0013GZ

MODEL 164, 166, 292 

Shown on front axle of model 164 

G11974589

Rear axle shown on model 164 

G11974590

Shown on model 166 

G11974591
  Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
IMPORTANT Notes on installing brake hoses   AH42.10-P-9406-01GZ 
REMOVINGINSTALLING Remove/install     
1 Detach corresponding complete wheel    
REFER TO MAINTENANCE   Model 164 AP40.10-P-4050Z
REFER TO MAINTENANCE   Model 166 AP40.10-P-4050EW
    Model 292 AR40.10-P-1100GQC
CLEANING Clean     
2 Clean the area around the brake line (1) and brake hose (2) in the area of the separation points NOTES Before opening the brake system, the area around the separation point should be cleaned thoroughly.
Even the smallest particles of dirt, introduced into the hydraulic components, can lead to malfunctions and a total failure of the SBC system.
 
3 Detach brake line (1) from brake hose (2) INSTALLATION IMPORTANT Do not twist bracket (3).
TORQUE SPECIFICATION Brake line to brake hose
*BA42.10-P-1002-04J 
    SPECIAL TOOL Box wrench bit
In model 166 the brake caliper (4) on the rear axle may not be drained.
↓
Otherwise it must be replaced.
Fig 3
4 Seal exposed connections NOTES
Seal connections immediately.
Otherwise, escaping brake fluid may damage adjacent components.
SPECIAL TOOL Record plug
Fig 4
5 Detach brake hose (2) from bracket (6) Model 166, 292  
6 Unscrew brake hose (2) from brake caliper (4) TORQUE SPECIFICATION Brake hose to brake caliper *BA42.10-P-1001-04J 
    SPECIAL TOOL Box wrench Fig 1
7 Seal exposed connections NOTES
Seal connections immediately.
Otherwise, escaping brake fluid may damage adjacent components.
SPECIAL TOOL Record plug
Fig 4
8 Detach brake hose (2) from bracket (5) Model 164
on front axle.
SPECIAL TOOL Pliers
Fig 2
9 Detach brake hose (2) from bracket (6) Model 164  
10 Use water to rinse off any escaped brake fluid    
11 Install in the reverse order    
  Bleed brake system     
12 Bleed brake system Model 164 AR42.10-P-0010GZ
    Model 166, 292 AR42.10-P-0010CW 
INSPECT Check     
13 Check brake system for leaks   AR42.10-P-0100-01GZ 
14 Carry out brake test on the test stand    
REFER TO MAINTENANCE     AP42.00-P-4290BA
BRAKE LINES, BRAKE HOSES

Number Designation Model 164.1/8 Model 166
BA42.10-P-1001-04J Brake hose to brake caliper Nm 22 24
BRAKE LINES, BRAKE HOSES

Number Designation Model 292
BA42.10-P-1001-04J Brake hose to brake caliper Nm 24
BRAKE LINES, BRAKE HOSES

Number Designation Model 164.1/8 Model 166
BA42.10-P-1002-04J Brake line to brake hose Nm 15 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 292
BA42.10-P-1002-04J Brake line to brake hose Nm 16
Fig 1: Identifying Box Wrench (000 589 76 03 00)
G11974592Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Pliers (164 589 01 37 00)
G11974593Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Box Wrench Bit (000 589 75 03 00)
G11974594Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G11974595Courtesy of MERCEDES-BENZ USA