Remove/Install Rear Panoramic Glass Roof 30.05.2018 - AR77.21-P-0600GQ
MODEL 166 with CODE 413 (Automatic panoramic sliding sunroof)
MODIFICATION NOTES
| 10.05.2018 | Safety note and notes on removal/installation of bonded elements of the panoramic roof added. |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | ||
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | ||
| Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | |||
| Preparation | ||||
| 1 | Prepare adhesive cartridge. | AR77.21-P-1000-01A | ||
| Fig 3 | ||||
| Remove | ||||
| 2 | Lower side window of driver's door. | The side window of the driver's door must be lowered. Otherwise, the stationary element (1) may be pressed outward by the air pressure if the doors are closed during the curing time. |
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| 3 | Determine height and gap dimension of the stationary element (1) relative to the roof paneling (3) and note. | Fig 1 | ||
| 4 | Move front panoramic sliding sunroof (2) into tilt position. | |||
| 5 | Remove left and right roof railing. | AR77.40-P-5000GZ | ||
| 6 | Remove left and right drip rail. | |||
| 7 | Cut off plastic frame of the stationary element (1) in the vehicle interior with a suitable knife. | |||
| 8 | Cover roof paneling (3) on both sides. | Fig 2 | ||
| 9 | Remove roller sunblind from front panoramic sliding sunroof (2). | AR77.21-P-0215EW | ||
10 |
Risk of injury
due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs Insert cutting wire through the adhesive bead of the stationary element (1) using a pull-in device. |
Wear cut-proof gloves and safety glasses. When inserting the cutting wire, ensure that the cutting wire makes contact with the stationary element (1). Otherwise, the plastic frame (4) will be damaged. |
AS77.21-Z-0002-01A | |
| 11 | Remove shields from roof paneling (3). | |||
| 12 | Attach suction lifters to the outside of the stationary element (1). | |||
| 13 | Cut out stationary element (1) using cutting wire and remove with a helper. | |||
| Install | ||||
| 14 | Prepare new stationary element (1) for installation. | AR77.21-P-0600-02SX | ||
| 15 | Prepare panorama roof frame (6) for installation of the stationary element (1). | AR77.21-P-0600-05SX | ||
| 16 | Close front panoramic sliding sunroof (2). | |||
| 17 | Apply adhesive material to stationary element (1). | AR77.21-P-0600-03SX | ||
| 18 | Install stationary element (1) in the panorama roof frame (6) with a helper. | AR77.21-P-0600-06SX | ||
| Fig 1 | ||||
| 19 | Install roller sunblind on front panoramic sliding sunroof (2). | AR77.21-P-0215EW | ||
| 20 | Install left and right drip rail. | |||
| 21 | Install left and right roof railing. | AR77.40-P-5000GZ | ||
| 22 | Raise side window of driver's door. | |||
| Clean | ||||
| 23 | Clean working area. | |||