Bleed Brake System - AR42.10-P-0010CW
MODEL 166, 172, 204, 292
Shown on model 204
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Remove/install | |||
| 1 | Open engine hood and raise to vertical position | Model 204.3 | AR88.40-P-1000EW |
| Model 166 | AR88.40-P-1000GQ | ||
| Model 172.4 | AR88.40-P-1000V | ||
| 2 | Remove cover over left suspension strut tower | Model 166, 292 | |
| 3 | Clean area around cap (1) on brake fluid reservoir (2) | ||
| 4 | Unscrew cap (1) on brake fluid reservoir (2) | ||
| Bleed brake system | |||
| 5 | Fill brake fluid reservoir (2) with new brake fluid up to Max. mark | *BF42.10-P-1001-01G | |
| *BF42.10-P-1001-01A | |||
| *BF42.10-P-1001-01J | |||
| 6 |
Connect filling and bleeding unit (01) onto brake fluid reservoir (2) and switch on | ||
| 000 588 01 82 00 Filling unit | WS25.00-P-0016B | ||
| 7 |
Remove front complete wheels | Model 172.475 | AP40.10-P-4050V |
| 8 | Carrying out bleeding operation | Model 166, 172, 292 | AR42.10-P-0010-02EW |
| Model 204 | AR42.10-P-0010-02CW | ||
| *BA42.10-P-1001-12L | |||
| *BA42.10-P-1001-10L | |||
| *BA42.10-P-1002-12J | |||
| *BA42.10-P-1003-10J | |||
| *BA25.20-P-1001-01B | |||
| Check | |||
| 9 | Check brake system for leaks | Model 166, 292 | AR42.10-P-0100-01GZ |
| Model 172, 204 | AR42.10-P-0100-01V | ||
| 10 |
Correct fluid level in brake fluid reservoir (2) | Model 204 | AP42.10-P-4210EW |
| Model 166, 292 | AP42.10-P-4210GZ | ||
| Model 172 | AP42.10-P-4210V | ||
| 11 | Close engine hood | Model 204.3 | AR88.40-P-1000EW |
| Model 166 | AR88.40-P-1000GQ | ||
| Model 172.4 | AR88.40-P-1000V | ||
CLUTCH OPERATING SYSTEM
| Number | Designation | Transmission 711.6 (except 711.640/641) | Transmission 716.6 all models (except in model 211) | |
|---|---|---|---|---|
| BA25.20-P-1001-01B | Bleed screw to central clutch operator | Nm | 9 | 9 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 166 | Model 292 | |
|---|---|---|---|---|
| BA42.10-P-1001-10L | Bleed screw at brake caliper | Nm | 16 | 16 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 166 | Model 292 | |
|---|---|---|---|---|
| BA42.10-P-1001-12L | Bleed screw to brake caliper | Nm | 11 | 11 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 172 | Model 204 | |
|---|---|---|---|---|
| BA42.10-P-1002-12J | Bleed screw to brake caliper | Nm | 18 | 18 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 172 | Model 204 (except 204.077/277/377/9) | |
|---|---|---|---|---|
| BA42.10-P-1003-10J | Bleed screw at brake caliper | Nm | 18 | 18 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 204.077/277/377 | Model 204.9 | |
|---|---|---|---|---|
| BA42.10-P-1003-10J | Bleed screw at brake caliper | Nm | 18 | 18 |
BRAKE FLUID
| Number | Designation | Model 172 | ||
|---|---|---|---|---|
| BF42.10-P-1001-01A | Brake fluid | Filling capacity | Liter | ≈ 0, 5 |
| Specifications for Operating Fluids, Sheet | BB00.40-P-0330-01A | |||
| Specifications for Operating Fluids, Sheet | BB00.40-P-0331-00A | |||
BRAKE FLUID
| Number | Designation | Model 166 | Model 292 | ||
|---|---|---|---|---|---|
| BF42.10-P-1001-01G | Brake fluid | Filling capacity | Liter | ≈ 0, 8 | ≈ 0, 8 |
| Sheet | BB00.40-P-0330-01A | BB00.40-P-0330-01A | |||
| Sheet | BB00.40-P-0331-00A | BB00.40-P-0331-00A | |||
BRAKE FLUID
| Number | Designation | Model 204 | ||
|---|---|---|---|---|
| BF42.10-P-1001-01J | Brake fluid | Filling capacity | Liter | ≈ 0, 5 |
| Sheet | BB00.40-P-0330-01A | |||
| Sheet | BB00.40-P-0331-00A | |||