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Home >> Mercedes Benz >> 2017 >> GLC300 Base >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System - 253 Chassis >> Testing & Repair >> Remove/Install Center Exhaust System >> Remove/Install Center Exhaust System - AR49.10-P-7283MNG

Remove/Install Center Exhaust System - AR49.10-P-7283MNG

Engine 177 in model 253 

G12819943Courtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Raise vehicle   AR00.60-P-1002LWG
2 Remove cover from center exhaust gas flap actuator motor (M16/55) and release and disconnect electrical connector    
3 Remove clamps (1, 4) NOTESInstallation: 
Exhaust system must be aligned so that it is free of tension before tightening bolted connections.
Otherwise, leaks in exhaust system will occur. IMPORTANTInstallation:  Replace clamps (1, 4).
 
    TORQUE SPECIFICATION Clamp, center exhaust system to rear exhaust system *BA49.10-P-1008-02E 
    TORQUE SPECIFICATION Clamp, front exhaust system to center exhaust system *BA49.10-P-1005-02E 
4 Remove center exhaust system (2) from elastomer bearings (5) and remove in downward direction IMPORTANTInstallation:  Replace seals on clamps (4). IMPORTANTInstallation:  Wet elastomer bearings (5) with lubricant. IMPORTANT Aid of helper required.  
    Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
5 Check elastomer bearings (5) for wear and damage In case of a complaint

Replace elastomer bearings (5).
 
6 Remove combustion and corrosion residue at separating points    
7 Install in the reverse order    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Perform engine test run and check exhaust system for leaks    
EXHAUST SYSTEM

Number Designation Engine 177 in model 253
BA49.10-P-1005-02E Clamp, front exhaust system to center exhaust system Nm 35
EXHAUST SYSTEM

Number Designation Engine 177 in model 253
BA49.10-P-1008-02E Clamp, center exhaust system to rear exhaust system Nm 35
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67