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Remove/install brake booster - AR43.10-P-0350GG

MODEL 460, 461 (except 461.392) 

MODEL 463 up to model year 2013 without CODE 979 (Special protection version) 

Fig 1: Brake Booster Remove/Install Components
G10780826Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Notes on externally invisible brake fluid loss   AH42.10-P-9406-02A
NOTES Brake fluid notes   AH42.50-P-0001-01A
1 Reduce vacuum in the brake booster (16) by operating the service brake several times    
2 Remove stepped tandem master brake cylinder (1) Model 460, 461, 463 AR42.10-P-0310GG
IMPORTANT Check tandem master brake cylinder (1) for leaks at rear piston.  
3 Detach vacuum line (8) from brake booster (16)    
4 Remove cover above pedal assembly Model 463  
5 Pull off retainer (26a) and pull out pin (26) INSTALLATION IMPORTANT Install a new retainer (26a).  
INSPECT Check     
6 Check pin (26) for wear and damage, replace if necessary    
7 Unscrew nuts (23) from carrier (22) TORQUE SPECIFICATION Nut, brake booster to carrier *BA43.10-P-1002-01B 
8 Detach throttle control system Vehicles with electronic accelerator, except model 461.305/333/340/343
IMPORTANT Unscrew nuts from carrier (22) and place control system to the side with lines and cables connected.
 
9 Remove brake booster (16) IMPORTANT Do not damage carrier (22) of brake booster (16).
INSTALLATION IMPORTANT Check the seal (21) for damage and correct seating; replace if necessary.
 
Universal sealant 205 ml *BR00.45-Z-1004-01A 
10 Install in the reverse order    
PNEUMATIC BRAKE BOOSTER

Number Designation MODEL 460, 461 MODEL 463
BA43.10-P-1002-01B Nut, brake booster to carrier Nm 16 16
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1004-01A Universal sealant 205 ml A 003 989 01 71