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Remove/Install Battery - AR54.10-P-0005XG

Model 463 

as of Model year 2019 

Fig 1: Battery Components Location - Model 463 As Of Model Year 2019
G13658789REMOVINGINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONSPECIAL TOOLTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONREFER TO SELF DIAGNOSTIC SYSTEMSCourtesy of MERCEDES-BENZ USA
  Risk of fire  /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning  caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death  due to voltage U >= 30V AC and U >= 60V DC. No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A 
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A 
  Notes on battery   AH54.10-P-0001-01A 
REMOVINGINSTALLING Remove/install     
1 Loosen nut and disconnect ground line with battery sensor (B95) from negative pole of on-board electrical system battery (Gi).   AR54.10-P-0003XG 
    TORQUE SPECIFICATION Nut, battery sensor to negative battery terminal *BA54.10-P-1005-01K 
2 Detach vent hose (1) from on-board electrical system battery (G1).    
3 Remove insulating cap (2).    
4 Unscrew nut (3) and disconnect positive line (4) from positive pole of on-board electrical system battery (G1). TORQUE SPECIFICATION Nut, electrical fuse to positive battery terminal *BA54.10-P-1006-01K 
5 Unclip expansion rivet (5). Model 463 as of Model year 2019
with code ZU7 (National version for Canada)
with code ZU8 (National version for USA)
 
    SPECIAL TOOL Clip remover Fig 2
6 Remove front damping (6.1) and rear damping (6.2). Model 463 as of Model year 2019
with code ZU7 (National version for Canada)
with code ZU8 (National version for USA)
 
7 Remove screws (7). Model 463 as of Model year 2019
with code ZU7 (National version for Canada)
with code ZU8 (National version for USA)
 
    TORQUE SPECIFICATION Nut/bolt, battery frame to body *BA54.10-P-1004-01K 
8 Unscrew nuts (8). Model 463 as of Model year 2019
with code ZU7 (National version for Canada)
with code ZU8 (National version for USA)
 
    TORQUE SPECIFICATION Nut/bolt, battery frame to body *BA54.10-P-1004-01K 
9 Remove battery frame elements (9). Model 463 as of Model year 2019
with code ZU7 (National version for Canada)
with code ZU8 (National version for USA)
 
10 Unscrew nuts (10). TORQUE SPECIFICATION Nut, battery mounting rail to body (battery frame) *BA54.10-P-1003-01K 
11 Remove mounting rail (11).    
12 Remove on-board electrical system battery (G1).    
13 Install in reverse order.    
14 Confirm battery change in front SAM control unit under the "Actuations" menu item. When replacing the on-board electrical system battery (G1).  
REFER TO SELF DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
BATTERY

Number Designation Model 463 as of Model year 2019
BA54.10-P-1003-01K Nut, battery mounting rail to body (battery frame) M8 Nm 24
BATTERY

Number Designation Model 463 as of Model year 2019
BA54.10-P-1004-01K Nut/bolt, battery frame to body M6 Nm 8
BATTERY

Number Designation Model 463 as of Model year 2019
BA54.10-P-1005-01K Nut, battery sensor to negative battery terminal Nm 6
BATTERY

Number Designation Model 463 as of Model year 2019
BA54.10-P-1006-01K Nut, electrical fuse to positive battery terminal Nm 6
Fig 2: Identifying Clip Remover (452 589 01 63 00)
G13658790Courtesy of MERCEDES-BENZ USA