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Replace Spark Plugs - AP15.10-P-1580CWF

Engine 274 in model 167, 172, 204, 205, 207, 212, 213, 218, 238, 253 

Shown on engine 274.9 in model 204.0 

G13744942Courtesy of MERCEDES-BENZ USA

Shown on ignition coil in engine 157.980 

G13744943Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
Notice  Information on avoiding damage when replacing spark plugs   AH15.10-P-0002-02A
  Preparatory activity     
1 Open engine hood and position upright. Engine 274 in model 167, 172, 204, 205, 207, 212, 213, 218, 238, 253  
REFER TO TESTING & REPAIR   Engine 274 in model 204.3, 207, 212 AR88.40-P-1000EW
    IMPORTANT Engine 274 in model 204.3, 207, 212 with code U60 (Pedestrian protection - Active hood)
Moving the engine hood to the vertical position: 
Left and right tensioning lever at top must be removed from left and right hinge.
 
REMOVING Remove     
2 Remove ignition coils. Engine 274 in model 167, 172, 204, 205, 207, 212, 213, 218, 238, 253  
REFER TO TESTING & REPAIR   Engine 274.9 in model 167 AR15.12-P-2003MRM
REFER TO TESTING & REPAIR   Engine 274 in model 172 AR15.12-P-2003MRE
REFER TO TESTING & REPAIR   Engine 274 in model 204, 207 AR15.12-P-2003MR
REFER TO TESTING & REPAIR   Engine 274.9 in model 205, 253 AR15.12-P-2003MRA
REFER TO TESTING & REPAIR   Engine 274 in model 212, 218 AR15.12-P-2003MRS
REFER TO TESTING & REPAIR   Engine 274.9 in model 213, 238 AR15.12-P-2003MRD
CLEANING Clean     
3 Use compressed air to blow out any dirt residue in the spark-plug recesses. SPECIAL TOOL Record plug Fig 3
    SPECIAL TOOL Set of protective covers Fig 1
REMOVING Remove     
4 Unscrew spark plugs (1) using spark plug wrench (01) from cylinder head. SPECIAL TOOL Spark plug wrench Fig 2
INSTALLING Install     
5 Screw new spark plugs (1) using spark plug wrench (01) into cylinder head. TORQUE SPECIFICATION Spark plug to cylinder head *BA15.10-P-1001-01C 
    SPECIAL TOOL Spark plug wrench Fig 2
INSPECT Check     
6 Check the spark plug connectors (2), ignition coils and ignition lines for damage, deformation and crack formation. If problems are determined,

rectify the problems.
IMPORTANT After obtaining special order.
 
INSTALLING Install     
7 Apply coating of spark plug connector grease to sealing lips (3) of spark plug connectors (2) before installation. Spark plug connector grease *BR00.45-Z-1102-06A 
8 Install ignition coils. Engine 274 in model 167, 172, 204, 205, 207, 212, 213, 218, 238, 253  
REFER TO TESTING & REPAIR   Engine 274.9 in model 167 AR15.12-P-2003MRM
REFER TO TESTING & REPAIR   Engine 274 in model 172 AR15.12-P-2003MRE
REFER TO TESTING & REPAIR   Engine 274 in model 204, 207 AR15.12-P-2003MR
REFER TO TESTING & REPAIR   Engine 274.9 in model 205, 253 AR15.12-P-2003MRA
REFER TO TESTING & REPAIR   Engine 274 in model 212, 218 AR15.12-P-2003MRS
REFER TO TESTING & REPAIR   Engine 274.9 in model 213, 238 AR15.12-P-2003MRD
  Finishing activity     
9 Close hood. Engine 274 in model 167, 172, 204, 205, 207, 212, 213, 218, 238, 253  
REFER TO TESTING & REPAIR   Engine 274 in model 204.3, 207, 212 AR88.40-P-1000EW
    IMPORTANT Engine 274 in model 204.3, 207, 212 with code U60 (Pedestrian protection - Active hood) Close engine hood:  The left and right tensioning lever at the top must be mounted onto the left and right hinge.  
SPARK PLUGS

Number Designation Engine 274
BA15.10-P-1001-01C Spark plug to cylinder head Nm 23
Fig 1: Identifying Set Of Protective Covers (001 589 01 91 00)
G12079431Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Spark Plug Wrench (278 589 00 09 00)
G13656634Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G13744946Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1102-06A Spark plug connector grease A 002 989 80 51