(Remove/Install Starter - AR15.30-P-7100OLC)
Engine 654.9 in model 213, 238, 257
MODIFICATION NOTES
| 14.10.2020 | Remove exhaust gas aftertreatment unit. | Operation step 3. | |
| 14.10.2020 | Remove heat shield (9). | Operation step 4. | |
| 14.10.2020 | Remove screws (8) and remove bracket (7). | Operation step 5. |
Shown on MODEL 213 without CODE M005 (4MATIC)
Shown on engine 654 in model 213.### 2#
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove/install | |||
| 1 | Disconnect ground line from battery. | Engine 654.9 in model 238 | AR54.10-P-0003LWO |
| Engine 654.9 in model 213 | AR54.10-P-0003LW | ||
| Engine 654.9 in model 257 | AR54.10-P-0003FR | ||
| 2.1 | Remove center and rear sections of lower engine compartment lining. | Model 213, 238, 257 with engine 654.9 except code M005 (Vehicles with 4MATIC/all-wheel drive) Engine 654.9 in model 213, 238 except code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR61.20-P-1105LWE |
| Engine 654.9 in model 257 except code M005 (Vehicles with 4MATIC/all-wheel drive) | AR61.20-P-1105FR | ||
| 2.2 | Remove propeller shaft of front axle differential. | Model 213 (except 213.088/089/288/289), 238, 257 with engine 654.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Engine 654.9 in model 213 (except 213.088/089/288/289), 238 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR41.10-P-0070OLC |
| Engine 654.9 in model 257 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR41.10-P-0070OIB | ||
| 3 | Remove exhaust gas aftertreatment unit. | Engine 654.9 in model 213.### 2#, 238.### 2# except code M005 (Vehicles with 4MATIC/all-wheel drive) Engine 654.9 in model 257.### 2# |
AR49.20-P-1500OLC |
| 4 | Remove heat shield (9). | Engine 654.9 in model 213.### 2#, 238.### 2#, 257.### 2# | AR49.20-P-0007-01OLC |
| *BA14.40-P-1002-01F | |||
| 5 | Remove screws (8) and remove bracket (7). | Engine 654.9 in model 213.### 2#, 238.### 2#, 257.### 2# |
*BA49.10-P-1015-02H |
| *BA49.10-P-1015-02J | |||
| 6 | Release and disconnect the electrical connector (2). | ||
| 7 | Remove contact protection (3). | ||
| 8 | Remove circuit 30 electric line (4) from starter (M1). | *BA15.30-P-1002-01P | |
| 9 | Remove screws (5). | *BA15.30-P-1001-01P | |
| 10 | Remove starter (M1) downward. | ||
| 11 | Check pinion of the starter (M1) for wear and damage. | When reusing the starter (1). If damage is present, ↓ Replace starter (1). |
|
| 12 | Remove impact plate in front of poly-V-belt. | ||
| 13 | Check starter ring gear an flywheel or drive plate for wear and damage. | If damage is present, ↓ Replace flywheel or drive plate. |
Fig 1 |
| AR03.30-P-8001OLC | |||
| 14 | Install in the reverse order. |
DIESEL PARTICULATE FILTER
| Number | Designation | Engine 654 |
|---|---|---|
| BA14.40-P-1002-01F | Bolt, heat shield for diesel particulate filter to timing case/crankcase/Nm bracket for exhaust gas turbocharger/engine support/bracket | 8 |
STARTER
| Number | Designation | Engine 654 | |
|---|---|---|---|
| BA15.30-P-1001-01P | Bolt, starter to major assembly carrier/crankcase | Nm | 39 |
STARTER
| Number | Designation | Engine 654 | |
|---|---|---|---|
| BA15.30-P-1002-01P | Nut, connection for circuit 30 | Nm | 17 |
EXHAUST SYSTEM
| Number | Designation | Model 213 with engine 654 | ||
|---|---|---|---|---|
| BA49.10-P-1015-02H | Bolt, bracket for diesel particulate filter to oil pan top section/transmission housing/engine | M8 | Nm | - |
| M10 | Nm | - | ||
EXHAUST SYSTEM
| Number | Designation | Model 238 with engine 654 | ||
|---|---|---|---|---|
| BA49.10-P-1015-02J | Bolt, bracket for diesel particulate filter to transmission housing/engine | M8 | Nm | - |
| M10 | Nm | - | ||