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Remove/Install Rear Muffler - AR49.10-P-4952MRD

Engine 274.9 in model 213 

MODIFICATION NOTES

06.06.2016 Remove rear diagonal struts, added. Operation step 1
Fig 1: Rear Muffler Components Location - Engine 274.9 In Model 213 With Single-Pipe Exhaust System
G13746667Courtesy of MERCEDES-BENZ USA

Shown on model 213 with engine 274 with single-pipe exhaust system 

Fig 2: Rear Muffler Components Location - Engine 274.9 In Model 213 With Twin-Pipe Exhaust System
G13746668Courtesy of MERCEDES-BENZ USA

Shown on model 213 with engine 274 with twin-pipe exhaust system 

  Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
NOTES Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove rear diagonal struts Engine 274.9 in model 213.2
TORQUE SPECIFICATION Bolt, rear diagonal strut to spare wheel well/body
*BA61.10-P-1008-01L 
2 Support rear muffler (3) IMPORTANTCommercially available devices/tools  Telescopic lifter  
3 Detach elastomer bearing (7, 8) from rear muffler (3)    
4 Detach rear muffler (3) at connecting point (x1) or clamp from center muffler (2) and take out INSTALLATION IMPORTANT Replace clamp if necessary.
TORQUE SPECIFICATION Clamp, front exhaust system to rear muffler
*BA49.10-P-1003-02G 
5 Detach right rear muffler (4) from rear muffler (3) at connecting point (x2) or clamp When replacing the rear muffler (3) or right rear muffler (4).
INSTALLATION IMPORTANT Replace clamp if necessary. TORQUE SPECIFICATION Clamp between rear muffler
*BA49.10-P-1004-02G 
6 Check elastomer bearing for wear and damage and replace if necessary    
7 Remove combustion and corrosion residues at separating point    
8 Install in the reverse order    
9 Check installation position and unobstructed movement of rear muffler (3)    
Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
10 Perform an engine test run and check exhaust system for leaktightness    
EXHAUST SYSTEM

Number Designation Model 213 with engine 274
BA49.10-P-1003-02G Clamp, front exhaust system to rear muffler Nm 22
EXHAUST SYSTEM

Number Designation Model 213 with engine 274
BA49.10-P-1004-02G Clamp between rear muffler Nm 22
FRAME FLOOR ASSEMBLY

Number Designation Model 213
BA61.10-P-1008-01L Bolt, rear diagonal strut to spare wheel well/body Nm 50