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Home >> Mercedes Benz >> 2017 >> E43 AMG >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System - 213 Chassis 1 Of 2 >> Testing & Repair >> Remove/Install Rear Muffler >> (Remove/Install Rear Muffler - AR49.10-P-4952RF)

(Remove/Install Rear Muffler - AR49.10-P-4952RF)

Model 253 with engine 264, 274.9, 276.8, 642, 651.9, 654.9, 656 

Shown on exhaust system with engine 651.9 

G13772653Courtesy of MERCEDES-BENZ USA

Shown on exhaust system with engine 274.9 except code 598 (Gasoline particulate filter (GPF) with sensor system) 

G13772654Courtesy of MERCEDES-BENZ USA

Shown on engine 274.9 in model 253 with code 598 (Gasoline particulate filter (GPF) with sensor system) 

G13772655Courtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it.
Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.
Wear protective clothing and safety glasses.
Use the extraction system. Move people out ol the hazard area.
AS49.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVING Remove     
1 Secure vehicle on vehicle lift.   AR00.60-P-0100CW
2 Support rear muffler (4) with major assembly mount and mounting plate.    
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
3 Remove clamp (2).    
4 Remove elastomer bearing (3) from rear muffler (4).    
5 Remove elastomer bearing (5) from rear muffler (4). Model 253 with engine 264, 274.9, 276.8  
6.1 Remove rear muffler (4) from center muffler (1). Model 253 with engine 274.9
except code 598 (Gasoline particulate filter (OPF) with sensor system)
Model 253 with engine 276.8
 
6.2 Remove rear muffler (4) from gasoline particulate filter (7). Model 253 with engine 264, 274.9
with code 598 (Gasoline particulate filter (OPF) with sensor system)
 
6.3 Remove rear muffler (4) from SCR catalytic converter (6). Model 253 with engine 642, 651.9
with code U77 (Diesel Emission control BLUETEC (SCR))
Model 253 with engine 654.9, 656
 
7 Lower rear muffler (4) with major assembly mount and mounting plate and remove.    
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
    IMPORTANT Helper required.  
8 Remove combustion and corrosion residue at connecting points.    
9 Check elastomer bearing (3) for damage. If complaints are present,

Replace elastomer bearing (3).
 
10 Check elastomer bearing (5) for damage. Model 253 with engine 264, 274.9, 276.8
If complaints are present,

Replace elastomer bearing (5).
 
INSTALLING Install     
11 Position new clamp (2) at rear muffler (4).    
12 Lift rear muffler (4) with major assembly mount and mounting plate.    
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
    IMPORTANT Helper required.  
13.1 Position rear muffler (4) at center muffler (1). Model 253 with engine 274.9
except code 598 (Gasoline particulate filter (OPF) with sensor system)
Model 253 with engine 276.8
 
13.2 Position rear muffler (4) at gasoline particulate filter (7). Model 253 with engine 264, 274.9
with code 598 (Gasoline particulate filter (OPF) with sensor system)
 
13.3 Position rear muffler (4) at SCR catalytic converter (6). Model 253 with engine 642, 651.9
with code U77 (Diesel Emission control BLUETEC (SCR))
Model 253 with engine 654.9, 656
 
14 Install elastomer bearing (5) on rear muffler (4). Model 253 with engine 264, 274.9, 276.8  
15 Install elastomer bearing (3) on rear muffler (4).    
16 Tighten new clamp (2) TORQUE SPECIFICATION Model 253 with engine 642Clamp, connecting point for front of exhaust system to rear of exhaust system *BA49.10-P-1004-02K 
TORQUE SPECIFICATION Model 253 with engine 274.9, 276.8, 651.9Clamp, rear exhaust system to front exhaust system/rear exhaust system *BA49.10-P-1011-02A 
TORQUE SPECIFICATION Model 253 with engine 264Clamp, front exhaust system to rear muffler *BA49.10-P-1003-02P 
TORQUE SPECIFICATION Model 253 with engine 654Clamp, connecting point for front of exhaust system to rear of exhaust system *BA49.10-P-1005-02H 
TORQUE SPECIFICATION Model 253 with engine 656Clamp, connecting point for front of exhaust system to rear of exhaust system *BA49.10-P-1013-02O 
17 Lower major assembly mount and mounting plate and remove.    
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
18 Check installation position and for unobstructed movement of rear muffler (4). If complaints are present,

Correct installation position of rear muffler (4).
 
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
19 Perform engine test run and check leak tightness of the exhaust system.    
20 Disconnect vehicle from vehicle lift.   AR00.60-P-0100CW
EXHAUST SYSTEM

Number Designation Model 253 with engine 264
BA49.10-P-1003-02P Clamp, front exhaust system to rear muffler Nm 22
EXHAUST SYSTEM

Number Designation Model 253 with engine 642
BA49.10-P-1004-02K Clamp, connecting point for front of exhaust system to rear of exhaust system Nm 22
EXHAUST SYSTEM

Number Designation Model 253 with engine 654
BA49.10-P-1005-02H Clamp, connecting point for front of exhaust system to rear of exhaust system Nm 25
EXHAUST SYSTEM

Number Designation Engine 274 in model 253 Engine 276 in model 253
BA49.10-P-1011-02A Clamp, rear exhaust system to front exhaust system/rear exhaust system Nm 22 22
EXHAUST SYSTEM

Number Designation Engine 651 in model 253
BA49.10-P-1011-02A Clamp, rear exhaust system to front exhaust system/rear exhaust system Nm 22
EXHAUST SYSTEM

Number Designation Model 253 with engine 656
BA49.10-P-1013-02O Clamp, connecting point for front of exhaust system to rear of exhaust system Nm 25